TUSHAR THAKUR :
At :Dhutum,Post:Jasai,Tal:Uran,Dist:Raigad(MH),Pin:410206.
Contact No. : +918451092727/ 9870496774;
Email : tushar_mech4 AT rediffmail.com/ thakurtushar3 AT gmail.com
Quality Control / Assurance Professional
Offering 6+ years industry experience.
PROFILE :
A competent quality assurance professional offering distinguished career of 6+ years in quality control.
Core capabilities in conceptualizing and implementing quality control / inspection systems and conducting quality audit to observe define quality standards.
Extensive experience in carrying out stage by stage inspections and handling complete in process quality control and implementing measures for enhancing quality levels.
A consummate professional with planning, execution, monitoring and resource – balancing skills, as well as the ability to handle multiple tasks in high pressure environments and under tight deadlines.
Exceptional analytical, people management, relationship management and co-ordination skills.
PROFESSIONAL EXPERIENCE :
epi electricals pvt ltd. mahape Oct 2010- till date
Quality Engineer :
Monitor reports of mechanical analysis of inspected incoming material for core loss of lamination, resistivity of copper, gel time, viscosity of insulation material as per quality plan and standards.
Variance analysis at each stage of development in terms of quality, cost, delivery and corrective and preventive action using problem solving tools.
Introduce and implement gauges to reduce inspection time and manual errors of inspection process.
Monitor production process using SOP, GMP, and CCP Standards for improvement in quality, handling of material and waste elimination to reduce in process rejection and physical strain.
Responsible for employee’s development, training and action plan of implementation of 5s, quality circles, awareness of lean management, root cause analysis and safety.
Responsible for vendor development by routine audit of raw material suppliers to improve in quality, quantity and on time delivery of supplied raw material as per standards.
Maintain and improve implemented lean manufacturing systems (visual factory, pull system, kanban , TPM, flexible manning, value stream mapping ,SMED techniques).
Maintained and monitor store to ensure that it functions smoothly – made arrangements and placed orders for new stock and equipment whenever necessary by day to day communication with purchase department.
Monitor and handle quality records required for documentation of ISO 9001 :2008 certification, 5S certification, and calibration of measuring instruments, testing equipment and maintain record as per ISO.
Passed certified Lean Manager course from Asian Institute Of Quality Management
Passed certified Fire and Safety course from Usha Fire And Safety.
Key Achievements :
Progressively reduce value of inventory by 10% half yearly with system improvement in stores to control inventory.
Reduce rework by 10% half yearly through monitoring, recording of factors leading to rework, and initiating actions to eliminate causes of rework.
Improve product quality by 25% reduction of defects caused by human error by monitoring through education and training.
Improve sales turnover per employee by 15% by initiating studies and conduct training.
Reduce customer complaints 30% about product quality from last financial year.
Increase in productivity of major jobs by 9% with increase in employees’ efficiency by implementing lean.
1S as well as 2S certified by external agency.
(Qualicon Services, Pune)
Reduces risk index & improve ergonomics in Dept. at different stations by implementing lean manufacturing.
Fg GLASS INDUSTRIES PVt ltd.Taloja Midc Feb 2010- Sep 2010 :
Quality Supervisor – Quality Assurance
Ensured all quality parameters are followed by all supervisors.
Quality checks of all products in each department.
Maintain proper records of quality with respects to work orders.
To minimize rejection by ensuring proper quality checks.
Attending customer complaints on the field.
Communicate with customers for all quality complaints and ensure timely effective response.
Implements new measures to increase quality and reduce rejections.
Working on 5S, KAIZEN.Visual displays.
SAINT GOBAIN ABRASIVES, GRINDWELL NORTON LTD Jan 2007- Jan 2010 :
Assistant Quality Engineer :
Effectively handled the entire gamut of functions related to quality management and ensured complete in-process quality control and continuous improvement in process capabilities.
Instrumental in implementing quality systems and conceptualizing and implementing measures for enhancing quality levels and effective quality control. Working on 5S, KAIZEN.
Successfully carried out stage by stage monitoring and inspections of the entire production process to ensure adherence to quality standards and specifications.
Reviewed operational practices and carried out system and process changes for qualitative improvements.
Taking corrective action on the basis of customer's complaints & monitoring the same. Familiar with the corrective action sheets which are used to identify the root cause & implement corrective actions
To ensure product quality at all stages as per customer requirements.
Handle Gauge room (Standard room) activities.
Accountable for maintaining proper coordination with quality control, maintenance, utility, for achieving higher productivity.
Key Achievements :
Instrumental in reducing rework by 40% with various improvements & process changes.
Improved utilization by 40% of Frequency testing by DEPA (Dynamic Elastic Properties Analyzer System).
1S as well as 2S certified by external agency. (Qualicon Services, Pune)
Reduces risk index & improve ergonomics in Dept. at different stations.
Lead-time improvement & energy saving with DEPA (Dynamic Elastic Properties Analyzer)
Implemented 2 Kaizen
EDUCATIONAL & PROFESSIONAL CREDENTIALS :
Diploma in Mechanical Engineering, 2006 MSBTE, 63.23%
PERSONAL DETAILS :
Date of Birth : 28thApril 1986
Language Proficiency : English, Hindi, Marathi
DECLARATION :
I hereby confirm that the information furnished above is correct to the best of my knowledge.
DATE : ___________
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