ZAKIR ALI :E-Mail : zakirali9868 AT gmail.com,zakirali_9868 AT rediffmail.comContact No. : 08445870368, 09457421684Text Box : Managerial positions in Manufacturing of Industrial Products /Auto industrial Products.PROFESSIONAL SYNOPSIS :
A dynamic professional with + 11 years of experience in Production, Process, PPC, Quality Assurance, Dispatch and Procurement.
Last associated with M/s Minda Industries Ltd.PANTNAGAR Uttrakhand as Assistant Manager.
Demonstrated abilities in enhancing production process operations, optimizing resource and capacity utilization, escalating productivity & operational efficiencies as per the quality standards.
Played a pivotal role in the implementation of Quality Circle, TPM circle and 5S,Training program on Shop Floor.
Conversant with the problem Solving Tools, 7QC Tools, FMEA, TPM, CFT.
Presently working as Assistant manager – Manufacturing with M/s Minda Industries ltd., PANTNAGAR.
Resourceful in managing diverse range of activities such as strategic planning, process and equipment selection, capacity planning, implementation of project, production, process control, and quality assurance.
Proven abilities in managing technically advanced, cost-efficient, and state of the art production systems.
Adept at enhancing production processes, optimising resource & capacity utilization and improving on productivity & operational efficiencies.
Resourceful at strategising techniques for maximum utilization of working equipments, manpower / machinery and other resources.
Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials, process rejection and energy consumption.
Deft in implementing various quality initiatives in the organisation such as TPM, Kaizen, TPS, 3M and 5S.
Effective communication skills combined with flexible and detail oriented attitude; ability to interact effectively with people at all levels of organization.
Played A pivotal role in the skill upgrade of IInd lines and working members.
Played A Pivotal role as Dy. Chairman of KK pillar In the TPM implementation.CAREER RECORD :
Minda Industries Ltd., PANTNAGAR Assistant ManagerManufacturing Sep-09-May-14
Ripe Comtech India Ltd., NOIDA EngineerProduction Feb’08-Sep’09
Moser Baer India Ltd., NOIDA Deputy Engineer Production Aug’04-Feb’08
Subros Ltd., NOIDA Assistant EngineerPurchase Jun’03-Aug’04Chief Tasks Handled :
Managing overall operations with a view to ensure timely accomplishment of production targets within the time and cost parameters.
Mapping business requirements and coordinating in developing and implementing processes in line with the pre-set guidelines.
Developing new process concepts for production optimisation and yield improvement; developing guidelines for the sequencing of manufacturing activities on the shop floor.
Streamlining new process concepts for production optimization, yield improvement and building up guidelines for the sequencing of manufacturing activities on the shop floor (SOP).
Ensuring profitability in operations and supervising production including planning (customer requirement & in house products) & monitoring to ensure compliance with quality standards.
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
Establishing Quality Management Systems such as TPM and, TPS, 5S to reduce rejection levels and ensure high quality standards at all the stages of production.
Monitoring adherence to quality systems such as ISO 9001, ISO/TS-16949, quality standards & Six Sigma, Lean Manufacturing standards as per customer requirement.
Drafting enquiry documents, following-up with vendors, and undertaking technical bid analysis and improving Quality / Productivity / Reliability at Manufacturing & Assembly line.
Establishing quality / safety standards, implementing stringent control systems to enhance quality of products by utilizing SPC.
Implementing Defect & Rejection Control FMEA, Control Plan, SPC, and Corrective & Preventive Action conduct root cause & data analysis for problem solving.
Overseeing implementation of ISO standards & ensuring maintenance of proper documentation for maintaining compliance with the ISO requirements, handles customer complaint & preparing CAPA (Corrective & preventive action).
Preparing POKE-YOKE systems for process defects , Training programs, employee motivation programs, and cultural activity for improve working place,
Preparing SOPs manuals & work instructions for production operations for the unit and maintaining.Significant Contributions :
Led efforts in Process Management, bringing about a 40% increase in productivity and plant capability.
Achieved a 70% reduction in breakdowns / downtime through effective maintenance & Change the working equipment.
Took initiatives to streamline / enhance production processes.
Effectuated Technology transfers for increase in process efficiency.
Introduced Quality enhancements in procedures.
Managed efforts that led to reduction in rejection rate.PRECEDING WORK EXPERIENCE :
Mahindra & Mahindra, Rudrapur Diploma Trainee Jul’02-May’03IT SKILLS :
Windows, SAP, MS OfficeTRAININGS :
5S & TPM, Implementation
Six Sigma Implementation
Interpersonal relation, time management.
Train to trainers.
ISO, EHS Implementation,TS16949.
Two weeks at Visvkarma Papers and Boards Ltd., Uttrakhand.ACADEMICS :
Pursuing B.Tech. Sponsored links :
(Mechanical Engineering) from RVD, Rajasthan with 70%.
2002 Engineering Diploma in Mechanical Engineering with 72% and Mechanical Production from UPBTE, Govt. Polytechnic, Kashipur, Uttarakhand.
1998 X from G B Pant Inter College, Kashipur, Uttaranchal with 62%.SUMMER TRAINING :
Advanced Mechanical Workshopat Electronics Service and Training Center, Kaniya, Ramnagar.PERSONAL VITAE :Date of Birth : 2nd June, 1984Permanent Address : House No. 348 / 11, Katrotal Nai Basti, Kashipur – 244713, Uttrakhand.Languages Known : Hindi and EnglishDECLARATION :
I hereby confirm that the information furnished above is correct to the best of my knowledge.DATE : ___________PLACE : ___________
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