Name of Engineer : PRASHANT GUNJAN
Education : Bachelor in Mechanical engg
Email id : prashantgunjan82 AT gmail.com
Year of experience : 8+
Professional Qualification :
ASNT LEVEL-II (UT, RT, LPT,VT, MPI) / Introduction to R / Post diploma CAD/CAM / Certified Lean six sigma black belt / Certified Lean six sigma green belt / Lean six sigma yellow belt / Certified ISO 27001 :2013 Lead implementer/ Certified ISO 45001:2018 Internal auditor / Introduction to welding processes / Basic inspection methods / Welding health & safety / W59 Workshop for supervisors & Inspectors / The “5 whys” QM method / The Ishikawa QM method / IATF 16949:2016 overview / The 7 basic tools of quality / ISO 9001:2015 QMS Awareness / ISO 50001 EnMS / ISO 22301:2012 BCMS Awareness / ISO 14001:2015 EMS awareness/ISO 37001:2016 ABMS awareness/ ISO 55001 AMS requirement/ ISO 22000:2018 FSMS awareness/ PCI DSS awareness/ EU GDPR and data protection Around the globe/Safe handling of high voltage system in motor vehicle/ POSH ACT 2013/ EU GDPR/ Financial Risk Analysis / Business finance foundation /Data science foundation / Introduction to Tensorflow and Keras / Data visualization using tableaue /Machine learning foundation / Data science Project.
Experience Detail :-
From May 2020 to present
Company Name – Phistream consulting Pvt Ltd
Designation – TPI
** HSE ( Occupational health and safety of employee) as per company rule.
** Inspect incoming material and material Handling.
** Review of WQT, WPS and PQT.
** Inspect Stinging, Trenching and Lowering.
** Inspect coating of welded pipe as per QAP.
** Inspect and review result of NDT (RT, MPI, UT, DPT and VT).
** Inspect pre hydro test and hydro test.
From Sept 2019 to May 2020
Company Name- Intertek India Pvt Ltd
Designation- TPI
** Destructive Testing (Tensile, Bend, Impact, flattening etc.), Non-Destructive Testing (DP, MP, UT, RT) result and maintaining records as per standards.
** Assigned to witness Hydro Testing and Pneumatic Testing by checking of Pressure gauges and pressure relief valves with latest calibration date and due date and visually checked all weld joints against leakage during testing.
3) Inspection for the manufacturing of ERW pipes
4) Interpretation and evaluation of Radiographic films (RTFI).
5) Inspection for the manufacturing of LSAW pipes
Plate Inspection, U.T, Dimensional, Visual, Thickness, Marking, Heat No., Plate No. etc.
6) Conducting all NDT, Mechanical, QC inspection and creating inspection records and getting singed from all relevant parties and sending properly to document or record control.
7) Perform periodic and/or random inspection to verify adequacy of inspection strategy being implemented.
8) Preparation and review of WPS and PQR.
9) Conducting of welder performance qualification (WPQ).
10) Witnessing & interpretation of MPI & DPT TEST.
11) Inspection of Blasting (Air blotter test, Surface profile, cleanliness as per ISO 8501, Dust level and salt contamination test) in external coating.
12) Inspection of Application (Line speed, RPM, Gun pressure, temperature of all film etc) and Acid treatment in external coating.
13) Inspecting of Thickness, impact, Peel and Holiday in external coating.
14) Inspection of final in external coating.
15) Inspection in lab (vicat softening temperature, melt flow rate, tensile yield strength, elongation at break, water/moisture content, CD test, curing condition etc of epoxy, adhesive and PE) of external coating.
16) Responsible for continual improvement for the process by implementing PDCA cycle.
17) Prepare internal audit report.
18) Apply DMAIC principle to define, measure, analyse, improve and control.
2) From Sept 2013 to sept 2019
Company Name- IRC Engineering services I Pvt LTD
Designation – Inspection Engineer
Job Responsibility :
** Inspection & testing for steel Manufacturing. (Mechanical, chemical, Marking etc.)
** Inspection & testing of various Valves & seductions,
** Inspection & testing of various engg. Goods for CGD Gas line, Cross Country pipe lines & Hot Tapping as per API 1104, ASME & other standards.
** Inspection of various Engg. goods as per to various Spec. & Standards.
** Inspection of LSAW pipe manufacturing API 5L PSL 2 Grade, 64” OD x 13.1 mm Thk, 56” OD x 10.9 mm Thk, 40” OD x 10.16 mm Thk, at Jindal Mundra.
** Inspection of Pipes, Vessels, Water Cooler, Engineering Equipment’s, Heat Exchangers, Turbine blades, shafts, Brass Tubes, Fasteners, Plates, Structures & Fittings, Reviewing/Witness of various Items.
** Inspection of Tank ‘s, Distributors, Pressure Receiver, Turbine Housing, Surge Tank, Conservator, sheet metal components.
** Destructive Testing (Tensile, Bend, Impact, flattening etc.), Non-Destructive Testing (DP, MP, UT, RT) result and maintaining records as per standards.
** Review of QAP, Procedures, Technical Specification of Client, Codes as per requirement of Project.
** Inspection of Forgings, Castings, structural items Inspection includes Material Identification Reviewing/Witness of various Items.
** Assigned to witness Hydro Testing and Pneumatic Testing by checking of Pressure gauges and pressure relief valves with latest calibration date and due date and visually checked all weld joints against leakage during testing.
** Inspection for the manufacturing of LSAW pipes API 5 L X 52 size 20”X 12.7, 28”X10.5, 24”X12.2, 22”X14.0 MM WT, for LFHO, Kuwait Project at Welspun Anjar
** Inspection for the manufacturing of ERW pipes API 5L size 6”X 6.4, 10”x6.4, 9.6 & 11.4mm wt at MSL for IOCL.
** Inspection for the manufacturing of LSAW pipes API 5L size 18”X 17.4 & 20”X19.2 mm wt at Welspun Anjar for GAIL Gas.
** Plate Inspection, U.T, Dimensional, Visual, Thickness, Marking, Heat No., Plate No.etc.
** Coil Inspection at Essar steels for abroad client.
** Inspection of various Engg.goods as per to various Spec.
& Standards. Inspection of Fabrication and Welding of Piping Systems as per shop and field weld.
** Preparation and review of WPS and PQR
** Conducting of welder performance qualification (WPQ)
** Welding consumable inspection with test certificate
** Verification of Material Certificate
** Inspection and verification of welding consumable baking & its issue records**
** Interpretation and evaluation of Radiographic films (RTFI).
** Inspection of Pipe fittings, Pumps, Heat Exchanger, Pipe Bend, Pig Signaller, Valves, Coating, Instrument Calibration, Line pipe Production, Pipeline, Material identification etc.
** Inspection of Gear Operated, Gate valves, Global Valves, Butterfly valves & others for HPCL.
** Conducting all NDT, Mechanical, QC inspection and creating inspection records and getting singed from all relevant parties and sending properly to document or record control
** Inspection of Chimney shells 16 mm wt. as per IS 2062 for BHEL Ranipet.
** Inspection of Roof Panels for BHEL in Global Engineering Kanpur, Panki.
** Inspection of Columns X 81 & X 48 for BHEL Ranipet.
** Inspection of heat exchangers at Indicon Faridabad, Delhi
** Inspection of fitting & valves at ESGEC Yamuna Nagar
** Inspection of pumps at Bharat pumps Allahabad, U.P.
** Interpretation and evaluation of Radiographic films (RTFI).
** Visual inspection of pipe & weld seam for diameter. lenght, surface defect, lamination.
** Witnessing & interpretation UT test as per QAP & customer requirement.
** Ensure the quality of products / consumables / materials comply with requirements of established Standards & Specifications.
** Ensure welding and NDE activity is carried out in accordance with approved Welding Procedure Specifications.
** Perform periodic and/or random inspection to verify adequacy of inspection strategy being implemented.
** Familiar with the international codes and standards such as ASME, ASNT, API, AWS, ASTM.
** Coordinating with subcontractor for Documentation.
** Witnessing & interpretation of MPI & DPT TEST.
** Inspection of Boiler as per IBR and ASME.
** Inspection of pressure vessel as per ASME.
** Inspection of horten sphere as per ASME.
** Inspection of turbine and generator.
Major projects in line pipe :
1. Intertek IOCL Jindal, Mundra. API 5L PSL 2 24” OD x 3.5 mm Coating thikness Inspection of LSAW pipes Coating as per client spec. & standards 2019-2020
2. IRC Engineering services I Pvt Ltd KOC Petrofac Man Industries(India) Ltd. API GL X-70, PSL 2
** Non Sour 24”X11.5
** 30” X 9.75
** 30”X12.7
** 36”X9.7
** 40”X7.5
** 50”X9.75 Inspection of LSAW pipes & Coating as per client spec. & standards 2017-2018
3. Intertek IOCL Welspun, Anjar API 5L X-52, PSL 2. 24”X 12.7, 16”X10.5, MM WT Inspection of LSAW pipes as per client spec. & standards 2019-2020
4. IRC Engineering services I Pvt Ltd IOCL MSL Nagothane API 5L PSL 2 ERW pipes 6”x6.4, 10”x 6.4, 9.6, 11.4 mm wt. Inspection of ERW pipes & Coating as per client spec. & standards 2017-2018
5. IRC Engineering services I Pvt Ltd GAIL Gas Limited M/s. Welspun Pipes, Anjar API 5L PSL 2 18” X 7.4 20” X 9.2 QC inspector for Pipe Manufacturing 2015-2016
Major project in boiler, turbine and generator :
** Handle the project on RLA study in NTPC, Dadri
** Handle the project on RLA study in NLC, Neyveli
** Completed the project on RLA study in IOCL, Barauni
** Completed the project on RLA study in NTPC, Auraiya
Major project in horten sphere and bullet tank :
** Handle project on NDT of bullet tank, IOCL, Jhunjhunu
** Handle project on NDT in pressure vessel, IOCL, Barauni
** Handle Project on NDT in horten sphere, IOCL, Guna
** Completed project on NDT in underground bullet, IOCL, Panipat
Major project in CGD :
Handle project : Laying & construction of 8” NB x 6.8 , 12” NB x 7.2, IOCL project, Bokaro
Language Known :- Hindi, Bengali & English
Date :
Place : New Delhi