Quality services ( Piping).
Welding Inspector-CSWIP 3.1 level II.E-mail :recheal04 AT yahoo.comPhone no :+91-7852990790.OBJECTIVE :
Seeking assignments in the field of engineering in a firm where my potentials and my acquired knowledge can be utilized at optimum level under the guidance of seniors and I can make meaningful contribution and grow professionally.CAREER PROFILE :
** Dynamic and competent Mechanical engineer with 14+ years experience in Construction of Process Piping and Equipments with leading organisations involved in Petro chemical and Oil&Gas projects. Currently working in india’s largest EPC organisation Larsen & Toubro ECC limited.
** Conversant with various phases of inspection as per ITP, WTP QCP and various standards for inspection ( ASME, ASTM, AWS etc) and various QC procedures used on projects
** Carry out Intermediate & Final Inspection as per RFI at various stages, Issue & close Punchlists and handing over to client after final completionTECHNICAL CERTIFICATIONS :
Welding Inspector CSWIP 3.1 Level-II Certificate no 679689.TWI Certification Ltd, UK.
Certified Welding Inspector (Certificate No : CWI- 90/2806/2014) by WRI-BHEL, Trichy.
ASNT NDT Level II Certificate in RT, UT, PT and VT.
Certified Internal Auditor Quality management systemsas per ISO 9001 :2008.EDUCATION & QUALIFICATIONS :
Diploma in Mechanical Engineering from DOTE –Tamil Nadu in the year 2000.COMPUTER PROFIENCY :Windows & Office tools : MS Office Package.CORE KNOWLEDGE :
** Competent in generating Welding procedures (WPS) as per ASME Sec IX.
** Field experience with P&ID, GA drawings, Detail fabrication & Isometric drawings.
** Conversant with Inspection of Carbon Steel, Stainless Steel and Alloy Steel Piping Jobs.
** ASNT Level II with hands on experience of Welding Inspection & knowledge of Welding Processes like SMAW, GMAW, GTAW, SAW & experienced inspection in fabrication industry with a basic course in welding technology from Welding Research Institute.KEY PERFORMANCE HIGHLIGHTS :
** Sucessfully Prepared and executed WPS/PQR for CS material (ASTM A106 Gr B, ASTM A106 Gr C) & SS material (SA312 Tp316L).
** Conducted internal audit in various project sites like Coke oven Battery, Sinter plant & Hot strip mill for effective implementation of Quality management systems IS 9001-2008.
** By the Effective Implemenation received recertication from LRQA on 01st March 2015.
** Based on consistent monitoring in the job achieved a repair percentage less than 2.
** Conducted training programs for welders and engineers in the field of welding and its effects.
** Successfully handled Scope of Piping 11 lakh inch meter.PROFESSIONAL EXPERIENCE :Organization : Larsen and Toubro LimitedDesignation : QA/QC Asst ManagerDuration : Feb 2013 to till date.RESPONSIBILITIES :
** Conducting inspection of Raw materials and review of MTC and the specification requirements.
** Reading and interpreting the various drawings (P&ID, GA Drawings, Isometric & spooling) required in the Piping fabrication work and erection work.
** Preparation and approval of Work procedures and Inspection Test Plan ITP/QCP for piping according to the project requirements.
** Prepared and Qualified welding procedure specification (WPS) for various grades of materials like ASTM 106Gr B, ASTM 106 Gr C and ASTM A312 Tp 316L as per ASME Section IX.
** Conducting and witnessing the welder qualification skill test in accordance with the approved WPS and prepare Welder performance qualification record (WQT).
** Surveillance and monitoring the contractor’s Process activities like fit-up, Preheat , DPT as per FQAP/ITP and WPS Preparing inspection report for day to day activities.
** Monitoring the welder performance on the basis of acceptance of NDT testing of joints and maintaining the record as per Line History.
** Preparing Weld maps for Hydraulic piping, Utility piping and Inter connecting piping works.
** Witnessing and Reviewing Non Destructive Testing (NDT) activities in Welding compare with codes and standards..
** Coordinating with clients for QC issues and coordinate with third party inspection agencies for offering the stages as per Inspection Testing Plan (ITP).
** Check for PWHT and reviwed the charts and Compile with standards and specifications.
** Preparing QC documentation for handling over to the client and maintaining proper filling system.
** Verifying the Piping test pack to undertake Pre-hydro test inspection activity and initiate punch list.
** Witnessing all testing activities like Hydro and Pneumatic test,Chemical cleaning and Oil flushing.
** Under Ground Piping Check for the Wrapping Holiday Test and Back Filling.Organization : FL Smidth Private Limited.Designation : Lead Engineer (QA / QC)/ Supply Chain Management.Duration : May 2008 to Feb 2013Job Description : Vendor Inspection at their Premises as per the Purchase Order scope and QAP.RESPONSIBILITIES :
** Inspection of the Static and Rotary parts related to cement plant such as Process Fans, Rotary sluice and Rotary kiln etc.
** Witnessing all stages from the Raw material to the Final Painting as per the QAP.
** Providing Technical assists to vendor and maintains timely delivery to satisfy the Purchase order requirement.
** Conducting Periodical training program to vendor on the Product and enable them to go further without any uncertainty and delay.
** Witness, Review and Approval of WPS, PQR and Welder Qualification according to Project requirements.
** Witness on machine setting, Checked for surface finish and ensured dimension tolerance as per the drawing.
** Witness of Trail assembly and conduct functional test to check that it satisfies in all parameters.
** Witnessing Destructive Testing and Nondestructive testing of Raw material, NDT on welding and review PWHT charts.
** Offer Client Inspection stages as per the QAP and ensured that stages all are accepted and approved.
** Witnessing of blasting, painting, DFT check and Adhesion test.
** Final Dossier Preparation combined with all the stages and submit for Third Party review / Client review for their clearance.Organization : Bethall Engineering Co;Designation : Quality control Engineer.Duration : Nov 2004 to May 2008Job description : In-house Quality Control and Manufacturing planning.RESPONSIBILITIES :
** Raw material stage inspection, verification of Test certificates and conduct Destructive testing as per the Customer QAP.
** Prepare the material cutting plan for the manufacturing ensured that wastage's in minimum. Sponsored links :
Based on the material cutting plan approval finalize for purchase of material.
** Provide Technical support to sub contractors and keep maintaining Quality level.
** In-House Inspection stage from In process, Sub assembly, Trail assembly and Painting.
** Offered the stage inspection to Customer or Third Party as per the approved Customer QAP.
** Final dossier preparation.
** Supporting Production and be ensured that keep prompt on purchased order delivery date.Organization : Dynamic SS Engineers Pvt. Ltd.Designation : Site Supervisor.Duration : Dec 2001 to June 2003.Job description : Construction Engineer under the M/S Artsun Engg, Client M/s. EIL Chennai Petroleum Corporation. North Chennai.RESPONSIBILITIES :
Site supervisor for Fixed Roof and Floating roof storage tanks for the IIIrd Expansion Projects.
Under My supervision well Executed tanks dia 22 mtr, 28 mtr height 22 mtr -7 nos
Raw material Planning, Fabrication of Shell Rolling, Fixed Roof Structure erection and Construction.
Proper Erection Planning of shell with Hydra Shell lifting we used Hydraulic jack lifting
Proper Resources Utilization, Ensured that no ideal on resources.
During Erection ensure the Shell erection and weld joints may not fall on Nozzles or man hole coordinate with Fabricator.
Conducted Vacuum Test for Nozzle pad and Roof plate and Bottom plate , Leak Test on Deck Plate ensured weld joints are free from defects.PERSONAL INFORMATION :Date of Birth : 17th March 1980Gender : MaleFather’s Name : Mr. D. Arokiya RajanMarital Status : Married.Nationality : Indian.Languages Known : R/W/S in English and Tamil (Hindi –Only to Speak).Passport details : # K 5033455 – Valid up to – 02/08/2022.
Place of Issued – Chennai.Permanent Address : No.3/2 38th Dr Ambedkhar street,
Flat no F3, ThiruMurugan Flats,
G.K.M colony, Villivakkam,
Pin – 600082.DECLARATION :
I hereby declare that all the information furnished above is correct & true to the best of my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars.DATE :PLACE :
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