Core Competencies :
Supplier Quality Assurance, Quality Assurance and Control, Vendor Development, Customer complains, Supplier Process Audits, Final Inspection and Control, Product Improvement & Development, ISO 9001 :2008,SAP QM and MM end user
Resume Binding :
** Electrical and Electronics Engineer with 4+ year of experience in the field of Quality management by Inspection & Testing, Supplier Audits, Quality Plans implementation, Final Inspections and Quality control and data analysis etc.
** SAP QM and MM end user for evaluation of suppliers and product, Maintaining of Material master, Quality plan activation, etc.
** Data and Documents Preparation and maintaining for organization.
** Test jigs, Instruments, and Machineries procurement for organisation.
** Customer complains, MIS recording and defect analysis.
** Calibration, third part inspection and payments, PO, PR and quotation monitoring and timely making.
Achievements and Assignments :
** New product developments
** CFL to LED Lamp conversion at m/s supernova – Nasik,
** 5KVA rating UPS at m/s Amtech Electronics – Gandhinagar.
** Emergency Lamp for tower as per DNV certificate guide line from m/s Supernova - Nasik
** Rejection and Defect Reduction projects (Based on customer complains)
1. Reduction of rejection and defects in Final Inspection of Power cabinet at Amtech Electronics.
In 2011 Rejection rate is 25.17% which are reduce and get Rejection Rate is 3.90% in 2014.
Improvements- Skill matrix controlling for Engineers and Technicians, Control of Sub suppliers, Adding check points at different stages, QAP controlling.
2. Reduction of rejection of Controller choke received from Sercon Electro system Pvt Ltd – Nasik.
In 2012, Rejection and defect rate is greater than 30% which are reduce and get less than 1% in 2015.
Improvements :
** Report of proper defect reason, improvements of check sheets, modified Templates and testing setups, QMS documents modified (QAP, Protocols, Process flow chart, Check sheet for WIP and final QC, Test process and packaging process), Training planning for Engineers and Technicians.
** Introduction of Antistatic provision for Electronics Lab with help of Antistatic Mat, Earthing, etc.
** Cost Reduction Projects
1. Alternative Vendor developments for Cost saving and Alternative source generation
** Omega Resistors- 66 Different type of PCB resistors Omega (0.10 Rs /pcs) Earlier Distributer price(0.40 Rs / Pcs)
** Harting GmbH-3 type of Currents sensors Harting (552Euro/machine), Earlier LEM (981 Euro/machine)
** Electrohms Sensors– 3 type of Sensors, Electrohms (Price in negotiation stage) Earlier LEM (981 Euro/machine)
** Kuebler GmbH– Encoder Kuebler GmbH (300 Euro / machine), Earlier P+F pte Ltd( 384 Euro/ machine)
** Alcon – 3 type of capacitors, Alcon Electronics (Price in negotiation stage), Earlier Epcos (2406 Euro/ machine).
2. Downloadsdifferent IEC, DIN, IS, EN standards for Technical Requirements for Department.
** Electrical components and Panel manufacturer Process Audits and Choke and Sensor manufacturer Vendor Assessments based on QMS.
** More than 35 Specifications, QAP and Work Instruction are design and upgrade for Improve the wind turbines operations.
Professional Experience :
** Wind World India Ltd,Incoming Quality Assurance (Electrical & Electronics) (19th September 2011 to Presently Continue)
** Wind World India Ltd. formally known as Enercon (India) Limited, manufactures Wind Energy Converters, having Generation capacity of 800 kW. Wind world (India) Ltd is ISO 9001-2008 certified for Marketing, manufacturing, installing and service of gearless Wind Energy Converters (WEC). WWIL has installing WEC in seven states in India like Gujarat, Maharashtra, Rajasthan, Madhya Pradesh, Karnataka, Andhra Pradesh Etc.
Role and Responsibility :
I. INSPECTION AND TESTING :
1. Testing of Different Power Capacitors, wire wound components,
2.
Testing and inspection of THT, SMD PCBs and its Components.
3. Testing of Different Type of Sensors, Switchgears and connectors.
4. LED and CFLLamps and Luminaries Products.
5. Hardware, Empty Boxes, Bus Bar and deferent Mechanical Products.
6. Final Inspection and Testing Power electronics Panel like Inverter, UPS and Converters.
7. Testing and inspection of Cu wire, strips, Busbars and Stamping / Lamination Sheets.
8. Testing of DC and AC motors and Fans
9. Power Cable and Control Cables
10. Slip ring Body.
II. SUPPLIER IMPROVEMENT :
1. Initial Supplier Assessment for verification of compliance to organization’s QMS requirements prior to approval.
2. Periodic Supplier Process Audits with respect to organization QMS in line with ISO 9001 :2008 requirements for continual Improvements.
3. Creating records, MIS and defect analysis for customer complains.
4. Close loop communications for design and development, cost negotiation, Delivery of products etc.
5. Planning and coordinationwith vendor as per production requirements.
6. Type testingof Components at External Labs (ERTL, ERDA, CPRI, and IMC) in development phase as a part of initial approval process.
7. Compilation of Quality Assurance Plan for material inspection.
8. Purchasing of different instruments, machineries, Jig and components for requirement of Lab and product testing
9. Creating MIS and Different analysis and rating of vendor as well as Products.
10. Closely monitoring of Inventory and rejections based on production and planning.
III. SYSTEM AND ORGANIZATIONAL :
1. Complying QMS requirement in line with ISO 9001 :2008 for department.
2. Conducting interdepartmental Audit for ISO 9001 :2008 as supporting internal auditor (Data collection, NCR, Documentation verifications etc.)
3. Auditor for 5-Sactivity in manufacturing plant.
4. Monitoring and planning of department Budget.
5. Quality management skills for Analysis, Control and improvement By using Tools Like : FMEA, 8D, 7QC Tools, Kiezen, 5S, Six Sigma, Etc.
IV. ADDITIONAL ASSIGNMENTS AND RESPONSIBILITIES :
SAP QM COORDINATOR :
1. Vertical coordinator for QM module front end activities.
2. Part of Material Master Creation Group for management of material data.
3. Compilation and modification of online QAP with Quantitative parameters.
4. Incoming inspection setup activation.
5. Control on Component purchase by QM key based on evaluation results.
6. SAP based quarterly vendor analysis for identification and monitoring of Green, yellow and red zone supplier along with improvement plan.
7. Supporting and learning stage for making PO, PR and SES in SAP.
LABORATORY IN-CHARGE :
1. Planning and plotting of procurement of different machineries, Test jig and instruments.
2. Calibration of 125+test and measuring equipment’s along with Status log, history card monitoring and verify calibration certification.
3. Calibration cycle activation and monitoring in SAP.
** Convener for “Quality Week”. An Organizational level annual program towards awareness on Quality Aspects.
** Assistance in Interpretation of IEC and IS standards for component selection, Specification up gradation.
COLLEGE TRAINING : Thermal power station Ukai, Gujarat
** Learning operation functions and Electrical Maintenance (April 2008 to July 2008)
** Learning of Generator, Steam turbine, Switch yard, Boiler operation, Coal handling plant etc.
** Associated Skills and Proficiencies.
** Hands on Experience of SAP QM module front end activities..
Microsoft Office :MS Excel, Word and Power point for Analysis, Report writing and Presentations.
Auditing skills : Organization QMS, ISO requirements and 5S.
Languages : English, Hindi, Gujarati.
ACADEMIC CREDENTIALS :
BE Aug 2011 Power Electronics Saurastra University 74.62%
Diploma May 2008 Power Electronics TEB –Gandhinagar 72.38%
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