A BRIEF OVERVIEW :
A dynamic professional with over 17 years of rich & extensive experience with food processing industry :
Strategic Planning Quality Assurance & Control Production Planning
Product Development Project Coordination Process Enhancements
Productivity & OEE Hygiene & Pest Control Inspection & Audits
Customer Satisfaction Liaising & Coordination Cost Control Initiatives
Value Engineering Personnel Management Training & Development
Policies Implementation Compliances CSMS Activity
Managing production activity independently.
Excellent man-management and inter-personal relations.
Try to achieving 100 % production target.
Comprehensive experience in managing Production related activities involving resource planning, in-process inspection and co-ordination with internal departments.
Adept in implementing cost saving measures to achieve substantial reduction in terms of raw materials, manpower and machine utilisation.
Possess a clear understanding to industry, technology trends with distinction of instituting quality control techniques to achieve product excellence at the lowest overall cost.
Expertise in devising significant solutions, managing day to day operations and projects for maintaining sound safety conditions.
Comfortable interacting with multiple levels of organization, management and staff from different locations.
High integrity & energetic leader known for ability to envision and create successful teams of technicians with latest knowledge & modern skills in production & quality testing field.
KEY SKILLS :
Initiate taken for increasing OEE form 75% To 80%
Defining & implementing quality standards & structured processes / quality plans for production operations
Deploying various methodologies to analyze various processes, recommending modifications to minimize escalations, reduce rejection, realize operational efficiencies, control variability, costs & reduce cycle-time.
Executing cost saving techniques/measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
Coordinating the entire development activities including requirement analysis, planning, finalizing specifications,
designing and prototype development.
Designing the product to meet customer requirements & translating the design model using various tools.
Overseeing the raw material chemical composition as per product requirement to improve quality and quantity.
Initiate taken on wastage control through reduction in generation, recycling methods, development of value added products and disposal by use of modern techniques for waste management.
Creating & implementing systems, processes and procedures to facilitate smooth functioning of process operations and enhance efficiency.
Ensuring that the oration is fulfilling all statutory norms / quality stipulations.
Planning and effecting preventive maintenance schedules of various equipments and instruments to increase up time and equipment reliability.
Identifying areas of obstruction / breakdowns and taking steps to rectify the equipments through application of trouble shooting tools.
Taking measures including preparation / maintenance of necessary documents to ensure compliance with standards & customer requirements.
Well known of all the records pertaining to HACCP, GMP, GLP, GEP, GWP standards covering every department & their documentation updating from time to time.
Recruiting, directing, leading & motivating workforce; imparting continuous on job training for accomplishing greater operational efficiency.
EDUCATION :
B.Sc. from Modern College of Pune University Pune, 1984 with 57%.
EMPLOYMENT DETAILS :
Dr.Writers Food Products Pvt. Ltd., Phaltan Unit (Dist. Satara) Maharashtra since Jan.93
Key Deliverables :
Working with CSMS (QCDSM)
Coordinating and implementing HACCP,ISO22000 GMP, GLP, GEP, GWP, pre-requisites & house keeping activities
providing support to Quality department on quality issues.
Deciding for acceptance / rejection of EM / PM against specification.
Tracking vendor performance through evaluation system & supplier audits.
Issuing periodic reports summarizing the results & highlighting the improvement areas/actions.
Inducing culture development through training on process management, process improvement, plant and personal hygiene, etc.
Analysing of critical process control parameters & tracking improvement, IQ, OQ & PQ for new projects.
Performing calibration and validation of instruments used in laboratory and in the factory.
Preparing of SOP, implementing GMP and availing resources to achieve production targets.
Coordinating and implementing :
BRC (British Retail Consortium) standards in factory.
CSMS (Cadbury Schweppes Manufacturing System).
A robust “Process Audit” program (eg.
conducting regular audits of per-requisite, GHK, GMP, pest control, glass policy, HACCP, recipe, etc.).
Interfacing with consumers and customers, conducting RCA for quality complaints.
Worked & working on new product development at the factory level.
Conducting market survey for new products.
Handled HACCP team, Chocolate making section.Mini expansion team.
Highlights :
Successfully steered the team efforts in :
Obtaining the HACCP certificate for the factory and it’s continuation till date.
Passing the installation and operational qualification audit in Chocolate making Expansion Project.
New products developed included Industrial chocolates, Flavoured chocolates, Choco-pastes, Gifting products).
Accomplished 83% reduction in Market complaints, by robust internal audits, QA checks, FM probable sources audit and Quality award system.
Reworked the reduction by 6% Modification in depositor and feeding system of inclusions in chocolate products).
Reduced rework on Count Line from 8% to 3%.
Trainings undertaken / imparted included HACCP,ISO22000, GMP, Prerequisites BRC, TQC,TQM,TPM & continual Improvement, and EHS.
Rework reduction by 8% in Celebrations.
Production Officer :
Key Deliverables :
Responsible for overall smooth operations, meeting production target.
Responsible for planning, organizing & maintaining production activity.
Be responsible to provide adequate guidance to shift officer in discharging their duties as per the company’s approved Standard operating procedures(SOPs’)
Verification of Non conformances found & Corrective Action taken in Internal Audit.
Working on new product development as well as handling preparation of trial products.
Monitoring of daily process parameters.
Production team handled.
Implementing :
Different product safety policies pertaining to Visitors, Glasses, Personal Hygiene & Metal policy.
Good manufacturing practices through robust training programs.
Performing calibration & validation of equipments like Temperature Gauges, Metal Detectors, Magnets, Pressure and Vacuum Gauges.
Preparing Work Instructions & SOPs.
Highlights :
New products developed included Industrial chocolates, Choco strands, Panned products, Choco-pastes.
Involved in functions related to Standard Weights and measures and Food and Drugs.
Trainings undertaken / imparted included Trainings on Personnel Hygiene, GMP, and HACCP.
Initiated successful implementation of :
Sensory Evaluation System for product release.
Traceability for edible materials & finished goods.
Taken FSSAI training from Marico India ltd.
EMPLOYMENT HISTORY : Total working experience is over20 years.
1) Organization : Signature Industries Pvt.Ltd. Manesar Haryana.
Designation : Quality Control Manager
Duration : August 11 to Update
2) Organization : Long Island Leasing & Finance (P) Ltd. Umbergaon Gujrat
(A Division Of Long Island Candy.)
Designation : Production Manager
Duration : June 11 to July 11
3) Organization : Dolphin Food Products P. Ltd New Delhi.
Designation : Production Manager
Duration : April 11 to May 11
4) Organization : Dr. Writer’s Food Products Ltd. Sakharwadi.
Designation : Production Officer
Duration : Feb.93 to March 11
5) Organization : Ballarpur Industries Ltd. Pimpri Pune 18.
Designation : Statistical Q. C . Officer
Duration : June91 to Dec.92
6) Organization : Suunygold chemicals p. Ltd. Designation: Shift Incharge
Duration : Jan.89 to Sept.90
7) Organization : Borachem Industries p.Ltd.
Designation : Quality Control Chemist
Duration : Feb.88 to Jan.89
8) Organization : Garware Nylons Ltd. Pimpri Pune 18
Designation : Shift Supervisor
Duration : March 85 to July 87
PROFESSIONAL ENHANCEMENTS :
Attended seminars & trainings on Internal Audit, HACCP and EHS.
IT-SKILL SET :
Well versed with Windows, MS Office, and SAP & Internet Applications,Tally.9 version.
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