CAREER OBJECTIVE :-
To work in global competitive environment on the challenging assignment that shall yield the benefits of the job satisfaction & steady-paced professional growth.EXPERIENCE DETAILS :-Total experience : 8Years Experience in Heavy Fabrication Industry, Pressure Vessel Wind Mill Industry, Power Plant Projects.PRESENT EXPERIENCE :-
M/s. ReGen Power Tech Pvt. Ltd.
28, Collage Road, Chennai –600006, IndiaDigestion :Sr. EngineerDepartment :TQM ( TOTAL QUALITY MANAGEMENT)Duration :30 march 2009 to till date.Location :M/s. Simplex Engg & Foundry Works Pvt Ltd,
Industrial State Bhilai C.G.-492206
ReGen Powertech is the third largest Wind Energy Company in India in One of the fastest growing wind energy company, ReGen is an ISO 9001, ISO 14001 and OHSAS 18001 certified company offering total for wind power projects that includes consultancy, manufacturing, supply, erection, commissioning, operations and maintenance services of Wind Energy Converters. ReGen manufacturers 1.5 MW Class III Wind Turbines.Job Responsibilities : 1.5 MW WIND MILL GENERATOR ROTOR AND SUPPORTING STRUCTUERS INSPECTION & MANUFACTURING AT VENDOR SITE.Production :-
Entirely responsible for achieving Welding & Fabrication Shop Production targets.
Prepared Monthly and Weekly schedule considering orders in hand, resource requirement & customer delivery dates.
Checked & ensured all Technical inputs like Drawings, QAP, etc and all corrective measures were taken in case of discrepancies.
Provides BOM details to stores and gets availability / shortage of material from stores & co-ordinate with various departments and gathered information on all shortage materials.
Ensured that all production materials were available and communicated to procurement department when needed.
Decide and prepare list of in house production items and subcontracted items along with part drawing & right selection of subcontractors as per purchase procedure and issue of PO copy & material with relevant drawings to the subcontractor.
Co-ordinate with purchase department to stock material ordering & fabrication accessories.
Monitor and control expenses on In-house process & subcontracting Items.
Monitoring project progress with the department and training junior staff members.
Organize and attend technical meetings to discuss and give proposals for non-constructible design related issues.
Organize technical meetings of Subcontractors to discuss Drawings, Material, Delivery, Cost and process.
Developing and implementing process methods & its controls to improve cost saving, Delivery & Quality.
Implement production procedure and quality control systems &analyzing production, maintenance and other operational reports, to detect production problems & take Corrective action.
Ensure the availability of machine equipment, tool and utility in perfect condition and look after that the repair work / maintenance attended timely without much loss of down time.
Identify new technological needs of process and implement new technologies for the production to reduce cost and save time & inform to Management.
Acting on constructive feedback given by management staff, other department, customers and vendors to improve performance.
Fill up Welding Log book & WPQ.
Erection and commissioning of wind turbines at different locations/sitesMaterial Handle : Generator Rotor /Supporting Structure/Bolt Guide Plate/Brake Disc.Production Documentations :-All ISO 9001 :2008 Documents.
WPS / PQR/ WOP/ welding log book.
NDT (RT, DPT, UT, MPT).
Data Analysis (On Timely Delivery & Subcontracting Rating).
JCR, Stage Inspection Reports.
Production Plan Monthly, Weekly & Daily.
CA/PA & Continual Improvement Points.
Compliant register.QUALITY WORK :
Verify thoroughly our P.O., purchase Specification, Drawing, QAP requirement & Vendors internal inspection reports before proceeding with inspection.
Ensure all the Dimensions mentioned in the “required” column are specified with “tolerance” as per Drawing or as per Tolerance standards.
Verify the actual dimensions & records the same.
Verify the following with all vendors who are performing the welding.
Availability of Qualified WPS & PQR
Availability of Qualified welders & their WPQ record.
Ensure, only qualified welder, are engaged in our jobs.
Ensure approved brands of welding consumables are only used in our jobs, with recommended redrying procedures.
Ensure the welders are having “Portable Ovens” for storage of electrode till they use.
Ensure all the part numbers as per BOM are fitted in the job.Welding check :
Ensure the required “fillet size” & “weld length” are achieved.
Use fillet gauge or templates to check the fillet size.
Conduct weld visual examination to ensure there is (no cracks, no lack of fusion, lake of penetration, no undercut, no open porosity, no craters, no spatters, no overlaps)
Insist for rotation of jobs whenever inaccessible.Material Testing : -
Lab testing Physical, chemical, Micro, Macro as per material STD (Testing Witness/ report Reviewed).NDT Tests :-
RT, DP, UT, MPT, Hydro test.Technical Qualifications : RT / UT / MPT / DPT Level–II.Known STD : -
ASTM, ASME-IX, VII, and ANSI, DIN STANDARD, BIS STANDARD.
Maintain quality management system throughout Organization.
Find out NC & Raise CA/PA.
Training to Personal.
Calibration of all equipment, instruments, gauges and welding machine.
Prepare, update & maintained welder qualification records.
Attain & receive customer complaint & find out root cause & Raise CA/PA
Inward inspection (Raw Material Inspection, Wind mill Tower, Wind Mill Generator Rotor, Power Plant Structures, Coolum, Beams, Crane Grader, Boiler Presser vessels, Pipes, Flanges, Fittings, Bar, M/C components.etc.).
Reviewed/Witnessed in process inspection.
Final Inspection & documentation of project.
Responsible for follow up to the supplier for raw material TC
Co-ordination with customer job inspection, third party inspection agency. Sponsored links :
(DNV, BV, EIL, BPCL, HPCL, etc).
Conduct internal audit & MRM.
Review RT Reports & film.
Drawing study & prepare internal QAP.
Data analysis for QA objectives & to raise the corrective action if required.
On m/c. Inspections VTL / HBM /DRILLING M/c. Etc.
Release job QRN.PAST EXPERIENCE :
1. M/s. SPML Infra Ltd. from 15 may 2008 to 15 march 2009.Department : Quality Control Dept.Designation : Sr. Engineer.Industry : THERMAL POWER PLANT PROJECTS/ EPC Company.Job Profile : 500 MW POWER PLANT ERECTION & COMMOSINING PROJECTS AT NTPC KORBA working experience on Production, QA, MR., Internal Auditor, NDT level-II.Responsibility & Activity : Inspection & Production/erection /TG SET FOUNDATION WORKS in Power plant structure.
Bunker column/ beams/crane grader/auxiliary columns/ duct pips 5 M.dia./ All structures billing Process to NTPC.PROJECTS DETAILS : -THERMAL POWER PLANT NTPC LTD MAIN WORK CIVIL PACKAGE STAGE-III (1X500MW), KORBA (C.G.)2. M/s. BHILAI ENGINEERING CORPORATION LIMITED : From. 01.05.05 to 01.05.08.Department : Quality Control Dept.Designation : Engineer.INDUSTRY TYPE : FABRIACTION AND MACHINING INDUSTRY.PAST EXPERIENCE :
Wind Mill Tubular towers manufacturing & inspections.
1. Raw Material Identifications.
2. L-Seam & C-Seam FIT-UP & WELDING. ( Welding Process : SMAW/GMAW/SAW)
3. Individual section FIT-UP & WELDING. (Welding Process : SMAW/GMAW/SAW)
4. Control assemble Inspection/ flanges top face machining/flatness with leaser m/c.
5. Surface preparation/ surface coating/ as per painting specificationsNMDC STEEL PLANT BLAST FURNACES 3.00 MPTA PROJECTS EQUIPMENT MANUFACTURING & INSPECTION :-
1. Scrubber area structure column manufacturing and inspection.
2. Four poster heavy structure manufacturing and inspection.
3. Dust cheater ducts/pipe manufacturing and inspection.PROFESSIONAL QUALIFICATION :GRADUATE DEGREE : AMIE in Mechanical Engineering. (SEC-A running)INSTITUTE : THE INSTUTION OF ENGINEERS INDIA KOLKATA.(IEI)DIPLOMA : Diploma in Mechanical Engineering.INSTITUTE NAME : GOVT. POLYTECHNIC COLLEGE KHIRSADOH (M.P).UNIVERSITY : RAJIV GANDHI PROUDYOGIKI VISHWAVIDHYALAYA BHOPAL (RGPV) (UNIVERSITY OF TECHNOLOGY OF MADHYA PRADESH)YEAR OF PASSING : 2003
NDE CERTIFICATETION AS PER AMERICAN SOCIETY FOR NON DESTRACTIVE TESTING. (ASNT)METHOD/LEVEL : UT/RT/MPT/LPT / LEVEL-IIINSTITUTE : INSTITUTE OF QUALITY EVALUATION CONCEPTS Durgapur, West BengalEDUCATIONAL QUALIFICATIONS :
SSC with 64.64% from M.P. Board Bhopal.
HSC with 63.68% from M.P. Board Bhopal.STRENGTHS :
High Confidence Level.
Good Communication Skill.
Team Work.DECLARATION :
I hereby declare that the above information is true to the best of my knowledge and belief.PLACE :DATE :
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