OBJECTIVE :
I want to bring about a major quality improvement which ever company I go. I can visualize the improvements by introducing my method my experience. Then as the time passes step by step these new changes will reach out and bring a better result.
SUMMARY :
Mechanical Engineer with 12 years of experience in which 6.2 years worked with ARAMCO,SATORP,SABIC & SEC as a QA/QC (Piping, Mechanical, Welding, API650 tank ) Engineer in EPC Projects for Oil & Gas, Petrochemicals Refineries, treatment Plant, Power plant, Firefighting and utilities . With additional qualification in “CSWIP 3.1, NDT (RT, UT, MT, PT& VT) Level-2and lead Auditor ISO 9001-2008.MoreKnowledge & familiarity with SAUDI ARAMCO, SABIC, International codesand standard such asASME,ASTM &APIetc.
PERSONNEL DETAILS :
Father’s Name : Mohammed Hafizuddin
Permanent Address : H.No-1-12-164 Hatti Khana Beed 431122 (MS)India
Present Address : C/o Syed Siraj, H.No-11,street No-22 ,Iskan-2 ,Riyadh, KSA.
Marital status : Married (two kids)
Language known : English, Urdu, Hindi, Marathi
ROFESSIONAL CREDENTIALS :
** SAUDI ARAMCOApproved Inspector for Piping / Mechanical
** SATORP Approved Inspector for Mechanical
** SABICApproved Inspector for Piping/Mechanical
** SABICApproved Inspector for welding
** Completed training for HDPE pipe and fittings installation & Welding by AMIANTIT
ACADEMIC BACKGROUND/CERTIFICATIONS :
BE Mechanical(Registered by SCE KSA) Govt College Of Engineering Aurangabad
Year Completed :2003
CSWIP 3.1 (Certificate # :40133)
TWI Cambridge UK
Year Completed :2013
ASNT-Level II (VT,PT,MPT,RT,UT)
Alpha NDT Hyderabad
Year Completed :2016
QMS Auditor/Lead Auditor
(ISO 9001 :2008)
IRAC
Year Completed :2010
Advance CAD/CAM
CITD Hyderabad
Year Completed :2005
Industrial Inspection Technique
Industrial Training Institute Aurangabad
Year Completed :2004
MS-CIT(MS-office)
Govt College Of Engineering Aurangabad
Year Completed :2003
KEY SKILLS :
** Skilled to read and interpret quality documents such as quality policy, quality plan, scope of work, technical manual, specifications, procedure, standard, Inspection Test Plan (ITP), Quality Record (QR) Method statement, checklist, PO, manufacturer / Mill /material certificate, IAP, Equipment Dossier, vendor NMR, MRIR, inspection report, P&ID, PFD, Isometric Drawings, Plot Plans, General Arrangement Drawings, Fabrication Drawings, hydro test diagram, As-Built Drawings.
** Monitor and perform quality control activity at all stages of project
** Able to Assure that construction team work is in compliance with SAUDI ARAMCO/International standards requirements, procedures, SATIP, SAIC, specifications and schedule Q of the project contract
** Able to Inspect/Trace, Receive Pipes, Pipe components, Valve, Equipment, Structure as applicable standard and checklist to ensure compliance with Saudi Aramco/International standards requirements & also ensure proper handling, storage and protection of materials as per Saudi Aramco Procedures.
** Ability to perform stage inspection of Piping (Metallic/Nonmetallic) ,Piping Component, Valves, rotating and static equipment, API 650 tanks and structure, during fabrication, Installation, erection, final punch listing, hydro test, box up, Mechanical Completion to Check / Witness / Monitor / Review / Inspect / Interpret / Evaluate /Accept / Approve / Reject the Construction activities in Oil Refineries, utilities, Process Plant Projects; as per technical drawings, such as but not limited to; P&ID, PFD, Isometric Drawings, Plot Plans, General Arrangement Drawings, Fabrication Drawings , Hydro test diagram, As Built Drawing, ARAMCO, SABIC,SEC and international standard etc.
** Hands on experience of pre-welding, in-process welding and post welding, engineering, surveillance, inspection & supervision in Workshop as well as at Field of all welding operations Butt, Fillet and Socket welds on materials such as CS, SS, etc. ; made with welding processes such as SMAW or MMA, GTAW or TIG, GMAW, etc. using essential inspection aids, as per applicable construction and relevant standards and WPS; including signing-off the daily Welding & NDT reports, witnessing all applicable NDT (VT, RT,UT, PT & MT)
** Visual, dimensional inspection of and/or condition inspection of gate, globe, plug, ball, butterfly , control, relief etc. valves. Witness pressure testing or retesting of valves body/assembly leak test, valve seat test using testing medium such as water.
** Able to prepare Hydro test package and Piping final Dossier. Conduct, evaluate and witness hydro testing above & Underground piping
** Able to Review and evaluate Contractor’s Quality document submittals.
** Hand on experience in handling and recording accurately all controversial and non-complying construction practices, materials and equipment and report to manager detailed problems for early resolution.
** Able to Write inspection reports and initiate Non-Conformance Reports (NCRs) and Equipment Deficiency report (EDRs) as needed.
** Able to Prepare Weekly and Monthly Quality Look Ahead Plans
** Able to work in team for getting QMS-ISO 9001-2008 & international accreditations Certification.
** Hand’s on experience in handling various engineering, welding instruments.
** Able to review MTA’s & draft Purchase Orders.
** Review and evaluate Vendor NMR’s, Drawings, and Inspection reports. .
** Able to Prepare Quality Reports, Vendor evaluation reports as per project requirement.
** Able to Assist Project Quality Manager, Project Manager and Construction Manager to Implement and Control Quality standards as per client requirement.
** Expertise in coordinating with Third party –sub contractors & vendor for fulfilling scope of work.
** Ability to Conducting kick off quality meeting on shop floor for reducing product defects.
** Ability to Prepare Quality forms require for ISO.
** Ability to Perform Internal audits with Managements representative in various departments for proper implementation of ISO.
** Good understanding the various pipe fabrication techniques
** Deep knowledge of the plumbing systems and the various methods of installing, maintaining and re-pairing plumbing system and equipment
** Outstanding knowledge of developing and reviewing technical documents
** Preparation of Project Close out documents on completion and handover.
** Ability to work within a fast paced environment, excellent computer/software skills - MS office suite.
** Knowledge of Saudi Aramco/SABIC /International standard, codes & specification.
** Ability to follow verbal and written instructions
** Proficient in communication in both the written and oral forms
** Provide quality assurance as well as improve safety integrity and Reliability by proactive Surveillance, Inspection and audit for Construction Project as per Mandatory Documents, Client specification, Governing Codes and reference drawing. Applicable standard and Codes of Practice such as but not limited toSAES,SAMSS,SATIP,SAIC,SAEP,ISO 9000, ASME B31.3, ASME B31.8, ASME Sec IIC, ASME Sec VIII, ASME Sec IX, ASME B 36.10,ASME B36.19, ASME B16.5,ASME B16.9,ASME B16.10, AWS D1.1,AWS A2.4, API 5L,API 510, API 598, API 650,API600, API602 etc.
EMPLOYMENT DETAILS :
Alfanar Construction
Job Title : Engineer, QA/QC Mechanical
Feb 2017 to Till Date (6 months)
Company Profile :
Alfanar Construction is involved in turnkey construction project and allied engineering services.
PROJECTS :
SEC PP13- COMBINED CYCLE PLANT & RIC ARAMCO
Client : SAUDI ELECTRICITY COMPANY/
Feb 2017 to Till Date
RESPONSIBILITIES :
** Evaluated the various Quality Documents such as Procedures, Inspection Test Plans, Method Statements and recommended any changes that are required to adhere the ARAMCO specifications and standards
** Perform all daily inspection and test of the scope and character necessary to achieve the quality of construction required in the drawings and specifications for all works under the contract performed ON or OFF site.
** Perform stage inspection of Piping (Metallic/Nonmetallic) ,Piping Component, Valves, material receiving , Installation, erection, final punch listing, hydro test, Mechanical Completion to Check / Witness / Monitor / Review / Inspect / Interpret / Evaluate /Accept / Approve / Reject the Construction activities For HVAC, Firefighting and drinking water Piping system as per drawings, such as but not limited to; P&ID, PFD, Isometric Drawings, Plot Plans, General Arrangement Drawings, Fabrication Drawings , Hydro test diagram, As Built Drawing, ARAMCO, SEC and international standard etc.
** Cary out inspection and checking for all quality related procedures in the site and ensures activity at the site are as per approved method statement and inspection test plan.
** Coordinate with Site In-charge for inspection and meeting about quality problems including the closure of Non-Compliance Report.
** Taking care of QA/QC documents of the entire project including certificates, calibration, test results, inspection requests, non-compliance reports and site instruction/observations, permanent materials delivered and other QA/QC documents. Responsible for the closure of Non-conformance, NCR and Site Instruction (SI).
** Report to the QA/QC Manager, control, and monitor all activities related to Quality Management System, QMS.
** Preparation of Mechanical Completion packages for Piping/HVAC and Plumbing.
** Review drawing for firefighting and recommended comments for changes
** Preparation of material submittal and hydro/leak test packages
** Inspection during Installation of duct and equipment such as PACU, Fire & smoke Damper, BDD, Volume Damper, Supply and Exhaust Fan, Grill, Plenum boxes, Fan coil Unit, MVD etc.
** Witness HVAC Air duct leak test ( smoke test/Light test )
SEPCO : (SHANDONG ELECTRIC POWER CONSTRUCTION COOPERATON)
Job Title : QA/QC inspector Piping,
MAY 2016 to Dec 2016 (8 months)
Company Profile :
SEPCO Electric Power Construction Corporation (SEPCO), a wholly owned subsidiary of POWERCHINA, is a comprehensive engineering company in investment, financing, survey, design, equipment supply, construction, commissioning, and operation of electric power projects and infrastructures. SEPCO enjoys the reputation of "iron army" in the power industry of China.
PROJECTS :
Booster Gas Compression station #-3 (MGSE-Phase –I)
Client : SAUDI ARAMCO
MAY 2016 to Dec 2016
RESPONSIBILITIES :
** Review and recommended any changes for Project drawing such as Piping & Instrumentation Diagram (P&ID), Isometric Drawings, GA drawing in accordance to the SATIP,SAIC,SAES,SAMSS,SAEP and international standard as applicable.
** Generate client Requests for Inspection (RFI) where required providing sufficient notice for hold, witness and inspection0points.
** Conducted Material receiving inspection for ½” to 56”, CS and SS Piping and Piping Component & Valves, For natural Gas in compliance with PO,MTO,MTA,IAP,SATIP,SAIC , applicable ARAMCO and international standard.
** Monitor and report compliance with P & IDs, Isometric drawings, codes, standards and procedures; all fabrication, installation, erection processes of process piping/Pipeline
** To plan and supervise Subcontractor inspection activities and reviews of Sub Contractor QC performance.
M.R.AL-KHATHLAN Co.
Dammam, KSA
Job Title : QA/QC inspector (Piping, Mechanical, Welding)
Nov 2009 to Sep2014 (4.11 Years)
Company Profile :
MR-AL-KHATHLAN for Contracting (MRK) provides construction services to the oil and gas, refineries, petrochemical, power generation and transmission sectors in the Kingdom of Saudi Arabia.
CLIENT LIST :
Saudi Arabian Oil Company (Saudi Aramco), Saudi Electricity Company (SEC), Al-Khafji Joint Operations (KJO), SABIC Affiliates, Royal Commission, SATROP.
PROJECTS :
PETROKEMYA ETHANE METERING UPGRADE PROJECT
Client : SAUDI ARAMCO/SABIC
Job Title : QA/QC inspector (Piping, Mechanical, Welding)
May2013 to Sep 2014
RESPONSIBILITIES :
** Review and recommended any changes for Project drawing such as Piping & Instrumentation Diagram (P&ID), Isometric Drawings, GA drawing in accordance to the SATIP,SAIC,SAES,SAMSS,SAEP and international standard as applicable.
** Evaluated the various Quality Documents such as Procedures, Inspection Test Plans, Method Statements and recommended any changes that are required to adhere the ARAMCO and SABIC specifications and standards
** Raising , replying and closing of RFIs using QMIS
** Review Dossier of Metering SKID and submit Noncompliance report to management and recommend corrective action
** Conducted Material receiving inspection for Metering Skids, Piping and Piping Component & Valves, in compliance with PO,MTO,MTA,IAP,SATIP,SAIC , applicable ARAMCO,SABIC and international standard.
** Inspection during Fabrication of piping spools, Pipe support, Structural frame, platform, ladder etc. at shop & field.
** Inspection of Pre-weld joints set ups in process and post weld joints visuals as per WPS. Select joints for NDE
** Performed bolt tightening inspection of flange joint as per approved procedure and SAEP 351.
** Preparation of weekly and monthly weld rejection, repair report. Prepared SATR –W-2008
** Interpretation and evaluation of Nondestructive examination and testing [VT, RT, MT, LPT]
** RT films interpretation and reports review as per project specification and standard, submit assessment report to client
** Witness of visual and final dimension inspectionas per procedure, ITP and approved GA drawing etc.…
** Witness of Weld repair activities as per client approved WPS.
** Punch List preparation before Hydro Test.
** Preparation of hydro test package, Final Piping Dossier as per ARAMCO and SABIC standard. Witness all hydro test of SKID and Piping.
** Assist in Inspection of surface preparation by blasting, airless painting and field joint coating.
** Prepared the reports of all the inspection work carried in the facility.
** Maintained a record of all the inspection process for every individual component and pipe circuits.
** Witness pressure testing or retesting of valve body/assembly (leak test), valve seat (pass test) etc.
JUBAIL EXPORT REFINERY PROJECTS :
Client : SATORP
Job Title : QA/QC Mechanical inspector
Nov 2012 to April 2013
RESPONSIBILITIES :
** Performed inspections on the assets of the refinery such as the storage tanks, and pressure vessels along with other related equipment and ensure correct storage handling and preservation.
** Reviewed dossier of pressure vessels and storage tanks recommended any changes that are required for to adhere to the API and JERP standard
** Inspected all the tanks in accordance to the standards laid by API for the various storage tanks such as API- 620, 650 and 653 and JERP standard.
** Conducted inspection for Tank circularity Verticality check, Peaking & banding checking on each shell course of the Tanks, Vacuum Box Test , RF pad pneumatic Test, oil penetrant test, Hydro Test ,Tank Foundation settlement During & after Hydro Test , as per Procedure.
** Prepared various quality assurance procedures on the tanks.
** Witness TML checking for pressure vessels and tanks
** Inspected nozzle orientation, projection and prepared daily fit up, final visual and dimensional inspection report.
** Performed final inspection, punch list inspection, hydro test, Box up of tanks and the preparation of final QA/QC documentation for the tanks.
** Worked as an Assistant Welding/ NDT Inspector for construction of piping and engineering works at platforms. Duties involved were visual inspections, monitoring of welding jobs, witnessing and carrying out NDT activities such as Ultrasonic, Magnetic particle, Liquid penetrant and radiograph etc.
** Performed pre-installation, installation, alignment, final internal and external, box up inspection of static equipment based on procedure and standard.
** Witness pre-installation, installation, alignment of structure followed by bolt torqueing inspection
** Prepared records of all the inspection work carried, checked for any violations and recommended corrective measures
Mechanical inspection as per scope of work :
** Bioreactor tank (API 650).
** RTR drainage for Biotreater tank
** PVC diffuser system for Biotreater tank
** Spent caustic tank
** Sulphur storage tank
** Alum storage tank
** Air floatation Unit
** Pressure retention tank
** DAF thickener tank
** DAF thickener retention tank
** Vent stack
KING ABDULLAH PETROLEUM STUDIES AND RESEARCH CENTER,RIYADH,KSA
Client : SAUDI ARAMCO
Job Title : QA/QC Piping/Mechanical inspector
Nov 2009 to Oct2012
RESPONSIBILITIES :
** Review Quality policy, quality plan, scope of work, design, drawings, Monitor and perform quality activities at all stages of projects.
** Prepared the logs, inspection forms and all the related documents for the project.
** Assure that construction team work is in compliance with SAUDI ARAMCO / International standards requirements, procedures, project specifications and schedule “Q” of the project contract.
** Conducted regular inspections on the materials and equipments used in the piping construction and the quality of work to evaluate it with the standard, specifications and checklist to ensure compliance with SAUDI ARAMCO requirements and also ensure proper handling, storage and preservation of materials as per SAUDI ARAMCO.
** Monitor Construction team Quality System, Records and Quality personnel for compliance with requirements as per schedule Q of the project contract.
** Review and evaluate Contractor’s Quality document submittals.
** Witness on-site and off-site material and installations tests for compliance with SAUDI ARAMCO standards.
** Performed stage inspection for metallic (CS, SS) and Nonmetallic (HDPE) Piping system for cooling tower, AHU Units, pump stations, storage tanks, Pump station which include but not limited to material receiving, Fabrication, installation, erection, pretest punch listing and assembly inspection followed by flange bolt tightening ,valves and support installation inspection as per P&ID, PFD, Isometric Drawings, Plot Plans, General Arrangement Drawings, Fabrication Drawings, As-Built Drawings, SAUDI ARAMCO and international standard etc.
** Record legibly and accurately all controversial and non-complying construction practices, materials and equipment and report to supervisor detailed problems for early resolution.
** Write inspection reports through QMIS and initiate Non-Conformance Reports (NCRs), Equipment Deficiency report (EDRs) as needed.
** Prepared Hydro test package, witness and evaluate above and underground hydro test.
** Coordinated the punch list of items and reported any discrepancies to the Quality Supervisor
** Conducted regular inspection on the trenches to ensure that there are no obstacles to the HDPE piping or any potential hazard.
** Administered a team to assist in installation, repair, and inspection and testing of the HDPE piping system for utilities services as well as plumbing activities and drainage manholes installation.
** Attended various meeting regarding the work on the site and recommended any changes if required.
** Maintained and prepared documents on all the procedures of the site.
** Performed installation and bolt torqueing inspection for flange joint and heavy steel structure for cooling tower.
** Maintained all inspection documents such as the isometrics of the pipes and equipments to assist in future inspection of the project.
** Involved in Pre-inspection ,in-process inspection and final inspection of painting
Mechanical inspection as per scope of work :
** WATER STORAGE TANKS (API 650).
** THERMAL ENERGY STORAGE TANK.
** CHILLER PLANT (with 6 No’s of CHILLER UNIT).
** COOLING TOWER.
** PUMPS STATIONS.
** AHU UNITS (AREA WISE).
** CARBON STEEL & HDPE PIPINGS (with insulation).
** HDPE & RTR PIPINGS FOR POTABLE /IRRIGATION /RAW WATER /FIRE WATER –( U/G utilities piping )
** WATER WELL ( SS piping –along with submersible pump )
** SOLAR PARK (Installation of aluminum structure.)
** HEAVY STRUCTURAL UNITS (Beam /column /trusses).
** REVERSE OSMOSIS PLANT (R.O PLANT)
FLEXI TECH CONSULTANTS,KALWA, MUMBAI, M.S, India.
Job Title : Piping Engineer
Jan 2008 to 24th Sep2009 (1.9 Years)
Company Profile :
Flexitech Consultants is a rising engineering firm in today’s global world of piping technology offering highly specialized services like stress analysis, piping layout to multinational engineering consultants, power plant and refinery plant.
Client List :
Haldia Petrochemicals ltd, NIKKO Chemicals, Hindustan Dorr Oliver Ltd, Engineers India Ltd. Etc.
RESPONSIBILITIES :
** Review GA drawing, ISO Metrics and P& ID as per standard
** Review ISO metric with P& ID before release for construction.
** Preparation of MTO
** Issuing field changes to construction department
** Preparing as built drawing for the provision of future expansion
** Issuing field changes to construction drawing
** Modeling of piping system using CAESAR II
** Documentation, Node and support marking force and moment at nozzle in isometric for CEASAR II output file
SIGMA ENGINEERS PVT. LTD .Aurangabad. MS, India.
Job Title : Mechanical Engineer
July 2005 to July 2007 (2.1 Years)
Company Profile :
Manufacturer of Index able Insert cutting tools, Boring Bars, Tool Holders, Micro boring unit, Drill, U drill, Side and face milling cutter, Face grooving cutter.
RESPONSIBILITIES :
** 2D drafting on AUTOCAD for cutting tools
** 3D modeling and NC code generation on Unigraphics.
** Involve Internal audit for ISO 9001-2000
Automation and Control Technique Aurangabad.MS, India.
Job Title : Trainee Engineer
March 2004 to Feb 2005 (1 Year)
Company Profile :
Project and Automation based company active in SPM
Project Name : Pick & Place Machine
Client : Badve Engineers Pvt Ltd.
RESPONSIBILITIES :
2D drafting , design, Fabrication, Installation and quality control for SPM
COMPUTER SKILLS :
MS OFFICE, AUTO-CAD
DATE :
PLACE :