OBJECTIVE :
To enrich myself intellectually and grow professionally in the field of Coal fired Power Plant. To acquire knowledge, experience & expertise in the interdisciplinary field and eventually serve the community we live in.I want to associate with an organization and work with wholehearted dedication to contribute my efforts in the fulfilment of organizational goals.
EDUCATION :
Jan-2002 to Jan-2003 : 70 %
Post Diploma in Thermal Power Plant Engineering National power Training Institute, Neyveli.
To enrich myself intellectually and grow professionally in the field of Power Plant.
July ‘97-May- 2000 : 70 %
Diploma in Mechanical Engineering Vallivalam Desikar Polytechnic College, Nagapattinam.
My first step into the world of Mechanical through a reputed Technical Education in Tamilnadu, India.
April’ 96–March’ 97 : 82%
Secondary School Certificate St’ John De Britto’s Higher Secondary school
To Qualify for the place Diploma Degree
SUMMARY OF SKILLS :
** Widespread Maintenance experience of working in different types of power plants.
** In-depth knowledge Boiler Preventive and Routine maintenance (PF, CFBC, AFBC, WHRB) with Auxiliaries.
** In-depth knowledge of Maintenance of Boiler Coal mills, Coal feeders, Belt conveyors, Vibrating Screens
** In-depth knowledge of Maintenance of Boiler draught system Fans, Gas Airpreheaters, Submerge scrapper conveyors.
** In-depth knowledge of Maintenance of STG set With Auxiliaries.
** In-depth knowledge of Maintenance of Rotating equipments.
** In-depth knowledge of Maintenance of plant BOP system.
** In-depth knowledge of plant shutdown work activities.
** Co-ordination of various vendors with respect to the plant commissioning activities for plant operation.
** Maintain and Assessment of spares for trouble free Maintenance
** Ability to work independently and in a large team of equally skilled individuals.
** Passionate to achieve excellence through constant learning.
** Maintain proper job safety analysis, tool box talk, Risk assessment PTW as per plant safety regulation.
SOFTWARE SKILLS :
** Programming and operation of CNC machines, Regional Engineering College Trichy.
** Good knowledge in windows 99, 2000, XP.
** Good knowledge in DCS and Participated efficiently in College group and individual projects as a good Team Player.
ADDITIONAL QUALIFICATION :
Post-Diploma in Thermal Power Plant Engineering AT National Power training Institute,An ISO 9001-2000 And 14001 organization (Under Ministry of Power, Govt. of India) Block-14, Neyveli-607803
Jan2002-Jan 2003 (first class)
NATURE OF TRAINING :
This 52 weeks Training fulfills the mandatory requirements of Indian Electricity rules,1956 and amended which stipulates that any person involved on O&M of 100 MW and above Power Plants should undergo such training in an Institution like National Power Training Institute.
Under task such as Scheme Tracing & On job training at NLC-TS-II, stage -2,A Lignite Fired like 210Mw Power plant.
This course covers DCS & Auto control as required 2 week training on 210MW Fossil Fuel Fired in TPP-Real Time simulator at NPTI, Nagpur.
PRESENT WORK EXPERIENCE IN POWER PLANT :
Maintenance Manager inResilient Engineering Services Africa under M/s Mitsubishi Hitachi Power Systems Africa.
Site : ESKOM, Medupi power Station 6 x 794 MW, South Africa
Employed since June 2017 to August 2018 :
** Job Responsibilities (6 x 2860 TPH PF BOILER and AUXILLARIES, 6 x 794 MW STG with Air cooled system)
** Handling of Boiler preventive maintenance activities.
** Handling of Boiler Break down maintenance.
** Handling of Coal Mills preventive maintenance activities.
** Handling of Coal Feeder preventive maintenance activities
** Handling of Boiler Fans (ID, FD, and PA) preventive maintenance activities.
** Handling of Gas Air Heater preventive maintenance activities.
** Handling of preventive maintenance for Boiler soot blowers.
** Handling of Boiler Submerge scrapper conveyor preventive maintenance activities.
** Handling of maintenance for condition based monitoring of boiler Auxiliaries
** Handling of Boiler GI outage activities
** Handling of Boiler annual inspection activities.
** Handling of IBR formalities during Boiler inspection.
** Handling of Boiler pressure part inspection and tube replacement
** Handling of Boiler auxiliaries overhauling and maintenance.
** Handling of High pressure valves Maintenance and servicing
** Handling of Flue gas and Air path Duct inspection
** Handling of STG bearing inspection
** Handling of STG control valve strainer Inspection
** Handling of STG auxiliaries Maintenance
** Handling of maintenance in ACC fans.
** Handling of maintenance in BOP
** Monitoring of Plant rotary equipment vibration report and alignment rectification.
** Check list preparation for routine checks of plant critical equipments
** Check list preparation for routine checks of coal handling plant.
** Co-ordination with plant commissioning with operation team for CM
** Prepare schedules for repair, overhauling, and maintenance of all the plant equipments.
** Prepare schedules for repair, overhauling, and maintenance of Boiler annual inspection.
** Prepare schedules and spares requirements for plant shut down.
** Maintain mandatory spares with respect to the plant equipment maintenance.
** Coordinate equipment dealer involvement for repairs, parts, and any warranty issues.
** Selection of sub-contractor for plant shut down job.
** Place orders to the vendors and make payments after verifying the functioning of the materials and equipment.
** Maintain safety procedure of PTW, Risk assessment, Tool box talk, JSA in work place as per Plant Safety Regulation. Also I am having ESKOM valid authorisation for Maintenance PTW system.
** Erection, Commissioning and Maintenance
WORK EXPERIENCE :
** Site supervisor at Paharpur cooling Towers Ltd– Aug 2000 to Aug 2001
** Commissioning operator at BHEL, M/s NTPC – Mar 2004 to Mar 2005
** Senior excecutive at Cethar vessels ltd, trichy - Mar 2005 to APR 2008.
** Mechanical Incharge at Thermax ltd, pune - April 2008 to Jan 2014.
** Site Incharge at ISGEC Heavy Engineering Ltd – Jan-2014 to Nov 2014
** Maintenance Manager atENMAS O & M Services Ltd – Nov 2014 to May 2017
KEY RESPONSIBILITIES IN POWER PLANT :
** Installation and Commissioning of Boiler ( AFBC,CFBC,WHRB)
** Installation and Commissioning of Boiler Auxiliaries
** Installation and Commissioning of STG set
** Installation and commissioning of STG auxiliaries
** Installation and Commissioning of BOP
** Installation and Commissioning of Rotating Equipments.
** Installation and commissioning of Plant rotary equipments.
** Handling of Boiler preventive and breakdown maintenance activities.
** Handling of Maintenance of Boiler pressure parts.
** Handling of Preventive maintenance of Boiler fans (ID,FD,PA)
** Handling of Preventive maintenance of Coal mills, vibrating feeders, primary and secondary screens.
** Handling of Maintenance of Burner system, Soot blowers, RAV, Drag chain feeders.
** Handling of Maintenance of high pressure valves and online gland leakage arresting
** Handling of STG set Minor and Major maintenance activities.
** Handling STG set alignment checking and rectification.
** Handling of Turbine bearing inspection and Replacement
** Handling of Gear box bearing inspection and Replacement
** Handling of Alternator bearing inspection and Replacement
** Handling of ESV, control valve , servomotor strainer inspection
** Handling of maintenance activities in STG lube oil and Control oil system
** Handling of Maintenance activities in Water cooled and Air cooled condenser
** Handling of maintenance activities in HP,LP Heaters, Gland steam condesor
** Handling of Maintenance activities in CEP, BFP, MOP, ACW, MCW pumps
** Handling of Maintenance activities in Reciprocating and Screw compressor for IAC and SAC systems
** Handling of Maintenance activities in Auxiliary and Main cooling tower fans.
** Handling of Maintenance activities in plant BOP
** Handling of Maintenance activities in Coal handling conveyor (Belt replacement, head, tail, snap pulley and drives bearing replacement & alignment)
** Handling of Maintenance activities in water treat ment plant
** Handling of Maintenance activities in Ash handling plant
** Handling and Maintenance activities in plant rotating equipments.
** Handling of plant outage activities
** Handling of plant (unplanned shutdown activities)
** Handling of plant lubrication activities
** Monitoring of plant rotating equipments in daily operation
** Maintaining mandatory spares with respect to the plant Trouble free Maintenance and operation
** Maintain proper maintenance manpower with respect to the plant work
** Maintain Preventive maintenance check list and schedule
** Maintain Rotating equipment and Valves lubrication schedule
** Co-ordination with operation team for effective maintenance
** Manpower and material planning for planned shutdown
** Maintain proper tools and tackles with respect to the work
** Maintain proper documents for the Equipment GA drawings, P&ID, Manuals
** Maintain Equipment history card related to overhauling
** Maintain Protocols , MOM with various vendors at site
** Effective execution for Safety, quality during maintenance work.
** Conduct safe work training to maintenance manpower
** Maintain Effective PTW system , Risk assessment,JSA, Tool box talk for any work inside the plant ( HOT work, Electrical isolation, Height work, Equipment lifting, Vessel entry, sanction for test etc)
** Commissioning operator at BHEL, M/S NTPC (3 x 500MW), Unit-7, RSTPS
** Ramagundam, Andhra Pradesh.
1x 1675TPH PF boilers 1 X500mw STG
** ACW and MCW system, HP and LP by-pass system, Coal handling system Equipments, Plant rotary equipments.
Senior executive at M/s Cethar Ltd, Site : M/S Sree Rengaraj India power Ltd (1 x10Mw), Perundurai,Erode. 1 x 50TPH boiler (WHRB), 1 X10mw STG with water cooled condensing system, Coal handling system Equipments,ACW, AHP, WTP,Plant rotary equipments.
Senior executive at M/s Cethar Ltd, Site : M/S MPS power Ltd (1 x15Mw), Kanjikode,Kerala. 1 x 75TPH boiler (AFBC), 1 X15mw STG with water cooled condensing system, Coal handling system Equipments,Plant rotary equipments.
Senior executive at M/s Cethar Ltd, Site : M/S SIPL (1x43Mw) Andhra Pradesh. 2 x 115TPH boiler (AFBC), 1 X43mw STG (BHEL) with water cooled condensing system, Coal handling system Equipments,Plant rotary equipments.
Senior executive at M/s Cethar Ltd, Site : M/S Kamal sponge power Ltd (1x 15Mw) Satna,Madhya Pradesh. 1 x 65TPH boiler (AFBC), 1 X15mw STG with water cooled condensing system, Coal handling system Equipments,Plant rotary equipments.
Mechanical Inchargeat M/sThermax Ltd, Site : M/S Ultratech power Ltd(2x 25Mw) Hirmi,Chattishgard. 2 x 115TPH boiler (CFBC), 2 X25mw STG (HTC) with air cooled condensing system, Coal handling system Equipments,Plant rotary equipments.
Mechanical Inchargeat M/sThermax Ltd, Site : M/S Grasim power Ltd (1x 25Mw) Hirmi,Chattishgard. 1 x 115TPH boiler (CFBC), 1 X25mw STG (HTC) with air cooled condensing system, Coal handling system Equipments,Plant rotary equipments.
Mechanical Inchargeat M/sThermax Ltd, Site : M/S JK power Ltd (1x 25Mw) Raigada,Orissa. 1 x 115TPH boiler (CFBC), 1 X25mw STG (Siemens) with water cooled condensing system, Coal handling system Equipments,Plant rotary equipments.
Mechanical Inchargeat M/sThermax Ltd, Site : M/S Madrascements Ltd (1x 40Mw, 1x20MW) Ariyalur,Tamil nadu. 2 x 115TPH boiler (AFBC), 1X85TPH boiler (AFBC),1 X40mw& 1X 20MW STG (Siemens) with water cooled condensing system, Coal handling system Equipments,Plant rotary equipments.
Mechanical Inchargeat M/sThermax Ltd, Site : M/S India Cements Ltd (1x 43MW), Vishnupuram,Andhra. 2x115TPH Boiler (CFBC), 1x43Mw STG (BHEL) with Air cooled condensing system ,Coal handling system Equipments, Plant rotaryequipments .
Site inchargeat M/s ISGEC heavy engineering ltd, Site : M/sSar Senapati Santaji Ghopade Sugar factory ltd,Maharastra. 1x100 TPH Boiler (travelling grate) 1x 23 MW STG with watercooled condensing system. Maintenance Managerat M/s Enmas O &M Services Ltd, Site atFinolex power Ltd 2 x 115 TPH AFBC Boiler, 1 x43 MW STG with water cooled condensing system, BOP, Rotating Equipment,Coal handling system Equipments.
AREA OF INTEREST :
** Preventive Maintenance of Boiler and Auxiliaries
** Boiler annual inspection and GI outage
** Maintenance of STG and Auxillaries
** Maintenance of BOP
** Maintenance and Overhauling of Rotating equipments.
** Plant preventive, pro active, corrective maintenance.
** Plant shutdown work activities.
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