Summary :
Technically accomplished Professional with total work experience of 4 years 2 months out of which 3 years 8 months in Designing of SPM's, material handling tools, Machine tools & Elevator & Car parking systems using Pro-Engineer (Wildfire 4 & 5, Creo Elements) & Solid works 2012 which also includes offsite (Overseas) experience of almost a one year in Germany.
1.5 years of experience in Design & Development Department in Special Purpose Machine Tools manufacturing firm.
4 months of experience in Production planning & Quality Control Department of Steering Gear & Rack-Pinion manufacturing firm.
2 years 1months experience in Elevator, Car lift & Car Parking industry & structural industry.
Solid experience in Part Modeling, Detailing & Managing Assemblies & Aggregates.
Working knowledge in GD&T & DIN,ASME,IS & ISO std.
Responsible for creating and transforming ideas and concepts into a product definition and hence preparing process – engineering drawings for manufacturing various parts of machine products.
Development process from requirements definition to product release and focusing on quality, cost control and quick delivery.
Assigned with the task of studying International Standard (DIN,ASME,ANSI,ASTM Std.) and finding their Equivalent Indian Standards.
Solving problems in the shop floor by working closely with production people involved in fabrication, machining, assembly and testing areas .
Good knowledge of Sheet Metal Design & Machine design & their fabrications & also Structural Engineering .
Basic knowledge of working on SAP & PDM.
Strong ability to work in team environments and autonomously.
Responsible for writing a technical support documentation for engineering processes and manufacturing.
Tool Skill Set :
CAD Software’s : Solid works 2012
Pro/Engineer Wildfire (5.0, 4.0)
AutoCAD2010, 09,
CatiaV5R17&19.
UGNX5.0
Operating System : WINDOWS 2007/2000/XP.
Calculation software : MathCAD (Basic level )
Experience :
Work experience in the Industry domains of Special Purpose Machines (SPM), Special Equipment Design & Development ,m/c Tools & General Engineering, Sheet metal , Structural Engineering, Elevator & Car Parking industry.
Educational Qualification :
B.E in Mechanical Engineering with excellent knowledge of CAD & CAE.
Representative Projects :
1) Designing, Modeling & Detailing of Car parking systems & their parts .
Title : Complete Designing of Car Parking Systems .
Software Used : Solid works 2012 & AutoCAD 2010 & PDM .
Role : Design Engineer
Company : Wohr Parking Systems Pvt. ltd. Pune .
Duration : June 2012 to Aug 2013 .
For almost 50 years now, Wöhr has been designing and installing parking systems as the one logical solution to the problem. Wöhr Parking Systems Pvt. Ltd. (WPS) is a joint venture company with Otto Wöhr GmbH, Germany. It is a leading manufacturer of mechanical & automated parking systems in Europe. With its single-minded focus on parking systems, Wohr is today a leading manufacturer of car parking systems with the most extensive product range in Europe and a paid-up capital of 4,500,000 EURO. .
As an Design Engineer, was responsible for :
Responsible for Design & Development of car Parking systems as per DIN , IS & other Std's.
ERP Software package – ABAS (Germany ) .
Getting new design approval from customer and attending customer complaints/suggestions on time and try to meet their needs at the earliest.
To develop part drawings and to make 2d drafting and release drawings for manufacturing.
Preparation of technical documents for Sales, Erection and maintenance departments.
To check the materials available in India & Europe as per IS & DIN EN .
Responsible for establishing the specifications for the material procurement and play active role in helping the purchase dept. in developing these new materials.
Applications Engineering : Design calculations for stress analysis, Field problems solving and support of Sales Representatives and Distributors.
To prepare Bill of materials (BOM) for the projects.
To look after the jobs (material) are done as per the drawings and also in time.
To verify the parts are assembled as per the design and also to make R&D if the machine has any problem and solve it.
By using Solid works Simulation To Check the Design analysis ,material analysis ,Structural parts analysis & force & Stress -strain analysis & their calculations .
By using solid works manufacturing cost analysis and tolerance stack-up analysis functions estimates of part manufacturing costs to evaluate your design as it develops & checks the effects of tolerances on parts and assemblies .
Played a key role in documenting the transfer of tools from Germany factory to India.
Perform Technical Reviews to improve documentation process.
2) Designing, Modeling & Detailing Elevator motor & their parts :
Title : Complete Designing of Elevator motor & their parts.
Software Used : Pro-E 5.0 & AutoCAD 2010 & Solid works2012 .
Role : Design Engineer
Company : Bharat Bijlee Ltd. Mumbai.
Duration : Feb 2012 to June 2012 .
Bharat Bijlee Limited is one of the leaders in the electrical engineering industry in India. A multi-product, multi-divisional organization, its main business segments are Transformers, Projects, Electric Motors, Elevator Systems and Drives.
As an Design Engineer, was responsible for :
To create Design and development of new motor for elevator systems in 3d Software.
Assigned with the tasks of selection of Bearings, casting body and Shaft materials for Motors.
Getting new design approval from customer and attending customer complaints/suggestions on time and try to meet their needs at the earliest.
Working on new product development; Design, calculation and testing of low cost machine units, and speed governor for elevators; Implementation of new products into production environment; Project budgeting and scheduling.
Prototyping/testing of new products; Project completion from design to production line.
To develop part drawings and to make 2d drafting and release drawings for manufacturing.
To prepare bill of materials for the projects.
To look after the jobs (material) are done as per the drawings and also in time.
To verify the parts are assembled as per the design and also to make R&D if the machine has any problem and solve it.
3) Designing, Modeling & Detailing of Car Lifts & Elevators & Car parking systems & their parts :
Title : Complete Designing of Car Lift, Elevator & Car parking.
Software Used : Pro-E 5.0 & AutoCAD 2010
Role : Design Engineer
Company : Gevas Elevator Pvt Ltd. Mumbai.
Duration : March 2011 to Feb 2012 .
It is one of leading & growing domestic organization since last couple of years offering wide range of product on built to order base engineering philosophy to cater the customize product demand in parking & elevators having 20 cr.
/ annum turnover.
As an Design Engineer, was responsible for :
responsible for Design & Development of car lift & Elevator.
Getting new design approval from customer and attending customer complaints/suggestions on time and try to meet their needs at the earliest.
To develop part drawings and to make 2d drafting and release drawings for manufacturing.
Preparation of technical documents for Sales, Erection and maintenance departments.
Applications Engineering :
Design calculations for stress analysis, Field problems solving and support of Sales Representatives and Distributors.
To prepare bill of materials for the projects.
To look after the jobs (material) are done as per the drawings and also in time.
To verify the parts are assembled as per the design and also to make R&D if the machine has any problem and solve it.
4) Solid Modeling & Detailing of Vertical Honing Machine Components :
Title : Component design of honing machine.
Software Used : Pro/Engineer wildfire 5.0 & Solid works .
Role : Design Engineer
Company : Srujan Automation ,Pune .
Duration : Oct. 2009 to March 2011 .
Honing is a final finishing operation conducted on a surface, typically of an inside cylinder or injection nozzles, such as of an automotive engine block. Abrasive stones are used to remove minute amounts of material in order to tighten the tolerance on cylindricity. Honing is a surface finish operation, not a gross geometry-modifying operation. Hones can be of the multiple pedal types or the brush type. Either type applies a slight, uniform pressure to a light abrasive that wipes over the entire surface.
As a Design Engineer, was responsible for :
Studying the standards followed by the client.
Design the machine as per IS standard.
Make Fabrication & machining drawings of machine parts as per IS & also other Std.
Checking the interferences between various assemblies.
Checking the drawings as per G.D. & T.
Release the design for manufacturing.
Providing design support for modifications suggested by the client or assembler.
Design Procurement.
Design the Hydraulics & pneumatic Circuit as per machine requirements.
Interacting with suppliers for queries on job.
Final inspection & testing of machines.
Assembly support.
To verify the parts are assembled as per the design and also to make R&D if the machine has any problem and solve it.
Project Documentation.
5) Solid Modeling & Detailing of Glass Grinding Machine Components :
Title : Component design of Glass Grinding Machine
Software Used : Pro/Engineer wildfire 5.0 & Solid works .
Role : Design Engineer
Company : Srujan Automation
Glass grinding is a process of removing the sharp edges & giving the desired profile with the help of diamond grinding wheel. The glass is hold on the table which can be rotated with the help of rotary indexing table mounted on the slides, with the help of suction cups.
As a Design Engineer, was responsible for :
Studying the standards followed by the client.
Converting the 2d inputs to 3D models in Pro/E.
Checking the interferences between various assemblies.
Checking the drawings as per G.D. & T.
Release the design for manufacturing.
Providing design support for modifications suggested by the client or assembler.
Interacting with suppliers for queries on job.
Final inspection & testing of machines.
Assembly support.
To verify the parts are assembled as per the design and also to make R&D if the machine has any problem and solve it.
Project Documentation.
6) Solid Modeling & Detailing of Mangling Machine Components :
Title : Component design of Mangling Machine
Software Used : Pro/Engineer wildfire 5.0
Role : Design Engineer
Company : Srujan Automation, Pune .
Generally used to press or flatten sheets, tablecloths, kitchen towels, or clothing with the help of two rollers mounted on sturdy frame & rotated with electric motor coupled with the gearbox.
As a Design Engineer, responsible for :
Studying the standards followed by the client.
Converting the 2d inputs to 3D models in Pro/E.
Checking the interferences between various assemblies.
Checking the drawings as per G.D. & T.
Release the design for manufacturing.
Providing design support for modifications suggested by the client or assembler.
Interacting with suppliers for queries on job.
Final inspection & testing of machines.
Assembly support.
To verify the parts are assembled as per the design and also to make R&D if the machine has any problem and solve it.
Project Documentation.
7) Sheet metal Modeling & Detailing of CNC-WEDM Work-tank :
Title : Component design for CNC-WEDM Work-tank
Software Used : Pro/Engineer wildfire 4.0
Role : Project Support Engineer
Company : Srujan Automation , Pune.
CNC-WEDM Work-tank design with zero fill time. The tank size was 800 x 550 x 350 mm, with a maximum fluid capacity of 500 L & maximum fluid height of 300 mm.It was modeled on sheet metal module with providing proper reliefs & bends. Flat pattern is generated for calculating development length. As a Project Support Engineer, was responsible for
Studying the standards followed by the client.
Converting the 2d inputs to 3D models & production drawings in Pro/E.
Providing design support for modifications required.
Interacting with client for queries on job.
Performing Quality checks & Project Documentation.
8) Production planning & Quality Control of Power Steering Gear :
Title : Production planning & quality Control of power steering.
Role : PPC Engineer
Company : ZF Steering Gear INDIA Ltd. Pune.
Duration : Jan 2009 to May 2009 .
ZF INDIA is Pioneer in Manufacturing and Supply of Integral Hydraulic Power Steering & Mechanical Steering System in India. Present installed capacity is 1,40,000 units of Mechanical Steering Gears and 2,20,000 units of Power Steering Gears and 50,000 units of Hydraulic Rack & Pinion Steering Gears per annum.
As an Engineer, was responsible for:
Studying & detailing of customer design.
Preparing Final Product Quality Plan.
Preparing Process Flow Diagram & Process Flow Drawings.
In-process Inspection & Pre-Dispatch Inspection using Advanced tools like CONTRACER (CV-2000) with FORMPAK as Metrology Software, SURFTESTER (SJ-400), PROFILE PROJECTOR (PJ-A3000).
Monitoring over the processes like Thread Rolling, Induction Hardening, CNC forming, Grinding in the shop floor.
Personal Detail :
Language Known : English Hindi Marathi German
Declaration :
I hereby confirm that the information furnished above is correct to the best of my knowledge.
Date :
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