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Mechanical Maintenance Engineer Resume Sample, Experience : 11 years

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Name of the Candidate:[Private]
Name of the Post Applied:Mechanical Maintenance Engineer
Job related skills / software:Analyze breakdown data in order to improve the efficiency and performance the various Plant machines, Ensure reliability is highest possible and where needed facilitate / perform root cause investigations to increase reliability and general performance of equipment
Category:Site / Construction
Sub Category:Maintenance Engineer / Manager
Years of Experience:11 years
Salary Expected per Month(Rs):more than 1 lakh
Highest Qualification attained:B.E. / BE : Bachelor of Engineering
Major / Specialization:Mechanical
Email Id:[Private]
Are you looking for job now?:Yes
Can the recruiter contact you?:Yes
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Resume Format / CV Sample Template / Example / Model :


(Mechanical Engineer)
E-mail  :er.milanbariya AT gmail.com
Homeland  :Jamnagar, Gujarat, INDIA

Seeking assignments in the field of mechanical maintenance, where my talents and knowledge base can be effectively utilized

** A result oriented professional with 11 years’ experience in plant maintenance, project management, maintenance planning, vendor development, man management, construction, pre-commissioning and commissioning related to petrochemical sector.
** Adept in managing maintenance of various equipments for reducingbreakdown / downtime & enhancing operational effectiveness of equipment.
** Well versed with Inventory managementincluding categorization of spares, its level setting and monitoring of inventory turnover to avoid excess inventory buildup& stock-out costs.
** SAP PM/MM Module expert including Notification &work order management, OLS module, PM/Pdm Plan, work permit system, BOM,MIS & rotable spares management.
** Expertisein handling ofPolymer Extruders Coperion GMBH make (ZSK240(PP), 380(LDPE)) and JSW-(P380LLDPE), CMP250LDPE)
** Managing the mechanical maintenance team(Technicians & Contractors) for the safe, smooth & trouble free operation of Plant.
** Strong working knowledge of engineering codes and standards, materials technical specifications &piping Standards.

** Maintenance Management
** Proficient in SAP EAM/PM/MM Modules.
** Inventory planning &control.
** Repair & Refurbishment
** Cost estimation and control.
** Turnaround & shutdown coordination
** Contracts & Man management
** Conversant with RCA/FMEA/RCM and RBI
** MS Office and Advance Excel management.
** Problem solving and decision-making
** Good communication and interpersonal skills
** Time management

Section Head  :- Reliability Analytics ( Feb-2019 to Present)
** Analyze breakdown data in order to improve the efficiency and performance the various Plant machines
** Ensure reliability is highest possible and where needed facilitate / perform root cause investigations to increase reliability and general performance of equipment
** Liaise with relevant teams on outcomes of tests/analysis.
** Lead dedicated teams to perform Reliability studies, e.g. Reliability Centred Manufacturing (RCM) on critical equipment and constraint areas.
** Maintain a “bad actors” list of equipment and target improvement programmes to educe/eliminate these on a “value added” priority basis .
** Evaluate and justify “new techniques” in improving Reliability to Management

Sr.Engineer Maintenance Planning  :-LDPE 1.5 year ( Oct-2017 to Feb-19)
** Develop monthly, weekly and daily job plans toimprove work force productivity and work quality by anticipating and eliminating potential delays through planning & coordination with effective utilization of manpower, material and contracts resources.
** Working on SAP PM/MM Module to fulfill materials and service requirements. Weekly monitoring & control of maintenance KPIs
** Preparation of contract documents/scope of work and line up contracts for steady state as well as OTC for special job and planned turnaround.
** Ensure availability of critical spares. Interaction with IMMS group, Mumbai for expediting codification of urgent items.
** Preparation & monitoring of Capex&Opex(Maintenance procurement & consumption)budget.
** Preparing of work schedule in MSP for Minor Projects,MOCs and plant shutdowns.
** Liaise with internal/external agencies for shutdown resource and other requirements
** Periodically review & optimize performance of planning function of plants.

Lead Mechanical Engineer- LDPE Project  : 3 Years ( Sep-2014 to Sep-2017)
** Look after Installation, pre-commissioning and commissioning of coperion germany make ZSK-380 twin screw main extruder with ZSK-92 satellite extruder and its down stream product conveying section supplied by m/s coperion Ideal pvt ltd.
** Responsible for setting up high pressure valve test station shop(Make-BHDT-550MPA) in LDPE plant.
** Liaise with the project manager and/ or lyondellbasell /Coperion GMBH/Technimont commissioning engineers to develop commissioning plans.
** Preparation of pre-commissioning and commissioning activities dossier/checklists for mechanical equipments.
** Review and approve pre-commissioning activitiesplan for oil flushing, rotomole cleaning/pigging etc and line up material & services resource required as an enablers.
** Providing construction site support and technical troubleshooting and advising as required for specific Project issue.
** Monitoring progress for loop clearances and mechanical clearance for pipe lines and equipments.

Maintenance Engineer-Mechanical  : 6 years ( Sep-2008 to Aug-2014)
** To work in co-ordination with production dept.

for plant-related daily jobs, to see that the breakdowns are promptly attended and planned shutdowns does not affect productivity.
** Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of plant, personnel and production processes.
** Assessing annual requirement of engineering material and services in line with core organizational objectives; guiding the purchase and contract department.
** Controlling over all planning and execution of maintenance and new modifications.
** Preparation and review of standard maintenance procedures, best maintenance practices.
** LMR for compliance of ISO 9001-2000, 14001 & OHSAS-18001 activities related mechanical department
** Preparation and implementation of safety procedures of Dupont safety resources like Process hazard analysis (PHA), PT (Process technology), ERCP (Emergency response and control planning), MIQA (Mechanical integrity and quality assurance), MOCT (Management of change-technology) PSSR (Pre-startup safety review), etc.

Brief of Some Assignments & Achievements  :
** Erection and Commissioning of LDPE Coperion GMBH Make Extruder(ZSK380)
** Installation and commissioning of high pressure valve test station (550MPA) set up in LDPE Plant.
** Major overhauling of single screw ZSW-P-380 extruder including of gear box internals and screw replacement during Turnaround Jan-2015 at LDPE plant-NMD
** Reduction of powder dust in extruder area by replacement of drive and non-drive end gland with special design mechanical split seal in additive blender (Make-American process system) under Environmental improvement program (EIP).
** Completed six sigma project, CTQ was “Improving low efficiency of chiller unit of PP Plant”. After analyzing the root cause and taking corrective actions, the efficiency of the units improved .This effort led to power saving of Rs22 lacs per annum
** Major overhauling of IR make 14X7X9 2HSE2 mini lube 2 stage double acting reciprocating compressor in PP plant(July 2012).
** Resource planning, procurement for material and services &Implementation of piping MOCT`s in PP plant(2013-14) for off gas line size increase from PP plant to GC plant(3.5 Km) to avoid flaring at high plant load.
** Worked with multi-disciplinary team for preparation of multiyear maintenance plan for Coperion & JSW Make Extruders for LLDPE/PP and LDPE plant in Year 2013-14
** Binder make packaging & mollar palletizing machine downtime reduction due to mechanical reasons of PP Plant.
** Worked exclusively for maintenance of static equipment Exchangers/Vessels/filters in Turnaround’10 in LLDPE plant.

** SAP PM and MM modules (R3/SAP BP6)
** Primavea P6 Professional(R 8.2)/ MS Project 2013
** Naviswork-3D Model
** Microsoft office (MSproject ,excel, word, power point, etc.), AutoCAD 2000
** GE-APM Meridium-Frame work for asset management
** IP 21

** Four week special training on “Reliance certified Mechanical Engineers” on rotary equipment maintenance.
** Primavery P6 By .
** PMP - Project Management Professional (PM BOK5) by Simplilearn solutions Bangalore
** Certification course in MS project.
** HP Valve Test Station FAT-BHDT Austria(2 Days)
** Function test of high pressure special valves (EEVs and Kick valve) at BASF Germany(5 Days)
** Six sigma green belt training by Reliance(Two weeks)
** Mechanical seal by A1 technical management and consultancy-Pune
** Bearing technology by M/s. SKF india- Pune
** Reciprocating compressorsmaintenance by M/S Howden Thomassen compressors at Pune
** Lubrication management by Noria corporation

2008  : B.E. (Mechanical) First class with distinction (68.94%) L. E. College Morbi-Saurashtra University-Rajkot, Gujarat INDIA
2004  : Diploma (Mechanical) First class with distinction (77.05%) Govt. Polytechnic Porbandar-Technical Education Board-Gandhinagar, Gujarat INDIA
2001  : S.S.C First class with distinction (77.57%) Sh. VP Ghetiya School-Upleta, Gujarat Secondary Education Board

Date of Birth  : 01st Nov 1985
Marital Status  : Married
Nationality  : Indian
Languages known  : English, Hindi, Marathi and Gujarati

I hereby declare that the information furnished above is true to the best of my knowledge.



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