POSITION :
ENGINEER , QA/QC or SUPERVISOR Mechanical, HVAC,Insulation,Refractory , Coating And Fire proofing
OBJECTIVE
Intend to build a challenging & rewarding career with leading corporate of high technology environment and with committed & dedicated people, which will help me to explore myself fully and realize my potential and to grow with the organization while being resourceful, innovative & flexible. Always willing to work as a key player in a challenging & creative environment.
ACADAMIC : PRE-DEGREE (KERALA UNIVERSITY)
TECHNICAL QALIFICATION : DIPLOMA IN MECHANICAL ENGINEERING -2001
COMPUTER KNOWLEDGE : M S OFFICE, Windows NT, LAN, Power Point
EXPERIENCE :
INSULATION ,REFRACTORY &FIRE PROOFING
Familiar with Thermal Insulation (Hot and Cold/Cryogenic Services) Total 13 ears
CONSTRUCTION SAFETY COURSES :
1. Authorized Gas Testing (AGT)
2. Safety Induction
3. Height Safety
4. H2S Safety
5. Defensive Driving
6. Permit To Work (PTW)
7. Confined Space and Excavation Awareness Training
8. Incident and Injury Free (IIF)
9. Emergency Response Drill
10. Hazard Communication
CAREER SUMMARY :
More than Thirteen (13) years extensive working experience in India and abroad in the field of Refractory, Fireproofing, Hot & Cold insulation and protective coating of multifunctional area like oil, gas, petrochemical, construction, maintenance and excellent exposure of different work force. Currently I am Saudi Arabia JGC ( JAPAN GAS CORPORATION) as a Refractory Engineer Since ARIL 16Th 2011.
CAPABILITIES AND SKILLS :
Proven track record in the field of Construction Department, QA/QC Department in the receiving inspection of materials, stage wise inspection of all type of insulation activities at site.
Experienced in the verification of records, material inspection at fabrication shop as per standards and codes of the client.
Can read and interpret different kinds of engineering drawings (Piping isometrics, Equipment drawings, P&IDs)
Possess basic knowledge of process plants design. Familiar with Gas plants, Refineries and Petrochemicals.
Good communication skills in English and capable of preparing work report, technical report, inspection reports and related documents. Can coordinate with Client, Contractor and Vendor respectively.
Capable of working in computerized environment and familiar with MS word and Excel.
Experience in inspection of all type of insulation activities during inprocess and final as per stages in ITP.
Ability to supervise, coordinate and monitor construction and maintenance activities in Oil and Gas, Refinery and Petrochemical plants. Familiar with the HSE rules and regulations followed in oil and gas industry.
Preparation of method statement, Quality control procedure, Inspection test plan according to the client’s specification and referred standards.
Inspection of Cold insulation of Rigid Polyisocynarate foam pipe sections/segments on liquid natural gas pipe lines, Glycol water lines, BOG compressors, STV’S, HP Pumps, LND Drain drums, BOG scrubbers.
Inspections of Hot insulation works with Ceramic wool blankets, Ceramic wool modules, Ceramic wool wet felts, Rock wool mattresses, Mineral wool mattresses for Boilers, furnace, Furnaces, ESP’S, turbo generator, Heat exchangers, storage tanks of furnace, oil, steam Drums, steam drain drums and connected ducts and steam pipe lines.
Experience in coating/painting inspection for below & above ground piping, Tanks, Structures, Tape wrapping for valves & Fittings and Shrink Sleeve applications.
Exposed to Destructive & NonDestructive Testing.
WORK EXPERIENCE :
Comapany : JGC ( JAPAN GAS CORPORATION )
Period : 2011/02/ 16 to 2011/06/16
Project : Petro Rabig Refinery ( Jeddah )
Position : Site Engineer Operation & Maintenance ( Equipments & Refractory)
RESPONSIBILITIES :
Preparation of work, Planning, Blinding, Manhole opening & Closing, Handling of Equipments
Inspection & Maintenance work
Feed piping system, Air heater & Air piping, Reactor &Overhead piping system, Regenerator
Tertiary Separator, Orifice Chamber & Forth Stage Separator
Flue Gas Cooler, Flue Gas Duct / Stack
Final Vessel Inspection
Deblinding
Refractory Curing
Hot Bolting for convertor Section
Strictly follow the safety requirements which are provided by Owner.
WORK EXPERIENCE :
Company : Consolidated Contractors International company
Period : 2007/11/17 to 2010/12/03
Project : RAS GAS ONSHORE EXPANSION PROJECT, AL KHALEEJ GAS & PEARL GTL PROJECT
Position : QA/QC INSULATION, COATING, REFRACTORY &FIRE PROOFING
RESPONSIBILITIES :
Preparation of Method Statement and work procedures
Preparation of Inspection Test Plan as per specification requirements
Verify bill of materials against drawings
Prepare the Materials against drawings
Carryout receiving inspection of hot & cold inspection material
Monitor the storage conditions and material control
Inspection of surface preparation
Inspection of insulation laying and fixing
Monitoring sequence of insulation assembly
Installation inspection of insulation cladding and fasteners
Final inspection on colour code and identification marking
Refractory work on ducts buck stays ash discharging gates, burners & all boiler auxiliaries
Monitoring deferent kind of refractory works like Plastic Refractory, Cast able Refractory, Lining of bricks, Expansion joint between columns and Observing curing time and have cracks
To prepare the inspection reports and get endorsement for inspection department and Monitor the Insulation activity/progress
Preparation of punch list and coordinate with construction
coordinate with company on daily Inspection activities
familiar with the Inspection Tool/Equipment such as Holiday Detector, Elcometer DFT Gauge, Elcometer R.H/Dew point Temp.
Gauge, wet combs (set), Inspection Mirror, surface Profile Tester, Whirling Hygrometer, Dew Point & R.H. Calculation Slide Rule, Elcometer Surface Adhesion Equipment, Ultrasonic Dmeter, steel Temperature Gauge.
WORK EXPERIENCE :
Company : CAPE EAST INTERNATIONAL COMPANY ABUDHABI & OMAN
Period : From 2004 to 2007
Project : Oman Fertilizer, Oman Sohar Refinery, Oman LNG & ADGAS PETROCHEMICAL
Position : QA/QC Insulation, Fire proofing & Refractory Inspector
RESPONSIBILITIES :
Preparation of Method Statement and work procedures
Preparation of Inspection Test Plan as per specification requirements
Verify bill of materials against drawings
Prepare the Materials against drawings
Carryout receiving inspection of hot & cold inspection material
Monitor the storage conditions and material control
Inspection of surface preparation
Inspection of insulation laying and fixing
Monitoring sequence of insulation assembly
Installation inspection of insulation cladding and fasteners
Final inspection on colour code and identification marking
To prepare the inspection reports and get endorsement for inspection department and Monitor the Insulation activity/progress
Preparation of punch list and coordinate with construction
coordinate with company on daily Inspection activities
familiar with the Inspection Tool/Equipment such as Holiday Detector, Elcometer DFT Gauge, Elcometer R.H/Dew point Temp. Gauge, wet combs (set), Inspection Mirror, surface Profile Tester, Whirling Hygrometer, Dew Point & R.H. Calculation Slide Rule, Elcometer Surface Adhesion Equipment, Ultrasonic Dmeter, steel Temperature Gauge.
WORK EXPERIENCE
Company :A.B.B, DOHAQATAR ( WATER AND ELECTRICITY)
Period :From 1997 MARCH TO 2001
Project :QATAR WATER AND ELECTRICITY PROJECT
Position : Insulation, Refractory & Fire proofing SUPERVISOR
Job Handled :
Insulation (Equipment, Pipe & Duct), Coating, PUF Injection, Fire Proofing, Refractory, Material Controller.
DUTIES AND RESPONSIBILITES :
Studying & explaining the drawings, specification procedure and implement them strictly to the concerned supervisor.
Responsible for quality of work.
Attend daily meeting with the supervisors and responsible for performing punch list & rectification works.
Preparing updated drawings for preparation of all insulation work.
Conducting regular toolbox meeting for workers and subcontractor regarding Quality
Executing the insulation works for piping and equipment (hot, cold and acoustic insulations) as per the project specification and method of statement.
Inspection of material at the time of receipt.
Study all drawing in advance and clarify the queries from client.
Preparation of Notification for the Days to Days inspection.
Checking the correct usage of Material before erecting as per drawings.
Preparing the details of release as per date and informing the higher authorities.
Visiting site regularly to check quality of works, procedures, drawings and specifications implementation and guide concerned personnel for any rectification works.
Checking workshop Machineries, tools and explaining to the foreman for the correct usage.
Meeting the clients regularly and coordinating with them for the releases.
Preparing Punch List after completion prior to taking over by production department.
PROJECT ASPECTS :
Thermal Insulation on Boiler, ESP, Turbine & TGAuxiliaries, Vessels & Allied plant machineries.
Insulation for APH and Hot air ducts.
Refractory work on ducts buck stays ash discharging gates, burners & all boiler auxiliaries.
Insulation for chimney & auxiliary boiler.
Acoustic Insulation for ID, PA& FD fan.
Cold Insulations for air conditioning ducts, chemical pipelines & Vessels.
Cryogenic Insulation Systems.
Insulation for fuel oil, wax and sulphur tanks & connected piping.
Fire Proofing for steel structural, equipment skirts and saddles.
WORK EXPERIENCE :
Company : Gopinath engineering Co.Ltd.
Client : HPCL Mumbai refinery.
Duration : December 1995 to January 1997
Position : Insulation Foreman
DUTIES AND RESPONSIBILITIES :
Supervises installation of various types of insulation as per project specifications and method statement as work guide. Monitors all application processes from installation to quality production, controls manpower requirements and material availabilities to maintain continuous flow. Records all information up to job completion to speed up clients acceptance without delay. Perform related duties as assigned.
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