Curriculum Vitae:
Patil Mohan Tatoba
Mail : pmohan360 AT redifmail.com,mohanpatil2002 AT gmail.com
Functional Area : 20+ YearsofExperience in Maintenance & Utilities
Personal details :
Date Of Birth : 18-03-1977
Marital Status : Married
Languages known : Marathi, Hindi & English
Computer Literacy : MS-Office, Oracle System.
Educational Profile : EMBA in Environment Studies & Project Management.
Educational Qualification:
** EMBA 2016 IIBMS,Mumbai 58%
** D.M.E.(Mech.) June 1997 Government Polytechnic,Malvan Maharashtra BTE Mumbai 60% 1st Class
** H.S.C. March 1994 Shivraj College Gadhinglaj Div. Board Kolhapur 60.67 Ist Class
** S.S.C. March 1992 Gadhinglaj High School, Gadhinglaj Pune Board 76.14 Distinction
Presently Working on a project of developing our own product which caters solutions on Industry 4.0 & IoT
** Real Time Data Monitoring
** Data Analysis
** Providing Proactive Alerts/alarms before failures
** Predictive Maintenance
WORK EXPERIENCE:
1. Present Job : Premium Transmission P.Ltd , Chinchwad,Pune - 411019
The Company is in the business of providing solutions in mechanical power transmission solutions and products to the global engineering industry, catering to the needs of customers across globe.i.e.Australia, China, Germany, the Middle East, Indonesia, Malaysia, South Asia, Singapore, South Africa, South Korea, USA, UK etc. The major customers are the Sugar Mill and Machines Manufacturing, cement,iorn & steel,crushers,conveyor etc.
Duration : Aug 2015 to 25 July 2019
Job Profile :
** Working as Maintenance Manager with an additional responsibility of EHS to build Safe working environment.
** Planning & proper utilization of the resources (man, m/c, tools & materials) to achieve long term objectives.
** Planning & executing predictive & preventive maintenance program of plant Equipment’s & utilities to enhance the equipment reliability & increasing m/c uptime.
** Working as a TPM coordinator & responsible for implementation of TPM pillars as other productivity improvement initiatives like Kaizen, low cost automation etc.
** Responsible for controlling the spare cost according to plant budget & reduce the inventory through standardization.
** Installation & commissioning of new machines, equipment’s in co-ordination with OEM.
** Data control & documentation for complying various ISO, TS & internal system audits.
** Planning & execution of Preventive maintenance schedule of utilities along with manufacturer or service providers.
** Implements and maintains required EHS operational processes to ensure company and employee awareness, comprehension and adherence to approved environmental, health and safety practices.
** Planning & conduct in-house training programs to educate their employees about safety.
** Acts as EHS representative/liaison to the Customer & also provides guidance and direction to achieve compliance with all applicable safety and quality standards and requirements.
** Establishes, maintains and communicates program metrics related to injuries and incidents.
Achievements in Premium:
** Consent to operate certification with additional capital through online registration with defined timeline.
** Recognition by MD for major contribution in TPM,5’S activities.
2. Previous Job : Eaton Industrial System P.Ltd ,Ahmednagar
** The MNC Company is manufacturing & exporting Engine valves for OEM like Ford, & Chrysler as well as supplies to domestic market i.e. Tata Motors, SPIL, KOEL & Tata Cummins.
** The company is equipped with Forge shop-Extrusion forging(National make) & Screw press with up setters(Russian,Hassenclever & ETA make) m/c shop-CNC Turning(ACE,ETA make),Center less grinders(WMW-Microsa,Nippie,Herminghassen,& Scarlo) and Heat treatment SQF(Unitherm)including SPMs like friction welding, induction hardening & PTA Welding m/cs.
Duration : Feb.2007 – Aug 2015
Job Profile :
** Working as Maintenance(Plant Engg.& Utilities) Manager, It Includes Dept Like,
** Forging i.e Extrusion & Upset,Machining, Heat-treatment & Special processes like Rapid Chrome plating, Induction Hardening & Nitriding etc.
** Planning & executing predictive & preventive maintenance of plant Equipments & utilities to enhance the equipment reliability & increasing m/c uptime.
** Takingcorrective actions to keep machines up so that overall MTTR & MTBF of the Unit are improved.
** Carries out equipment performance evaluations & failure root cause analysis on abnormal or persistent breakdowns to improve the OEE.
** As a TPM Team leader responsible for TPM activities through planned maintenance, JH, Kaizen activities as well as participation in lean tools like VSM, Error Proofing and CFM etc.
** Responsible for minimizing cost of spares and maintenance, bring down inventory levels for spares, production downtime and cost reduction through local development of indigenous source and value engg with effective Spare management.
** Continuous improvement in OEE of Forging & other sections through Six Sigma, Kaizen, Ergonomics and Seven Step Gemba Kaizen Projects.
** Support for Process Documents Like PPAP, Work Instruction, Safety WI etc.
** Certified “TS-16949 :2002” internal Auditor & Conducted Audits.
** Contributing to Great Place to Work vision by achieving safety target of zero accident incidences by various safety initiatives.
Achievements in Eaton:
** Installed Robotic automation on Extrusion forging for the loading & unloading which resulted into 30% improvement in productivity.
** Installed pick & place mechanism on upset forging with auto interlock with safety door & curtain.
** Low cost automations for C’less grinder.
** Good Energy savings through successfully implementation of Energy conservation.i.e Air management system, Thyrastor controller on furnace & APFC panel to improve the Power factor.
** Recognition by Corporate giving Spot Award for major contribution in EHS activities.
** Recognition by Plant head & ED giving Best Gemba Kaizen award of seat run-out rejection reduction activity.
** Recognition by CI corporate team for the successfully implementation of automation linkages project to improve productivity as well as reduction in Manpower.
2.
Company Profile : Divgi Metalwares Ltd. MIDC area, Shivane,Pune.
The Company is engaged in Manufacturing Transmission Gears & Engine Gears for Major O.E.M’s In India. The company is IS0-9000 certified & having facility of Gear Honing machines & SPMs.
Duration : Jun-2006 To Feb- 2007
Customers : Mahindra & Mahindra (Tractor, Jeep, 3 Wheeler), KAMCO (Kerala Agro Machinery Corporation) KOEL & Exports to Divagi Warner.
3. Company Profile : Fairfield Atlas Ltd. (A Group Company of Fairfield Manufacturing Co. Inc., USA.), Kolhapur, Maharashtra. Leading Gear manufacturing company in India, Q.S. 9000 Certification
The Company Is Engaged in Manufacturing Transmission Gears & Engine Gears for Major O.E.M’s in India. The Company Is Q.S-9000 and TS 16949-2002 Certified, Largest Gear Mfg. Company. The Company is Equipped With Blanking Section,4 Gear Cutting Units including H.T Dept and Grinding Section.
Duration : Dec -1997 To Jun- 2006
Customers :
Mahindra & Mahindra (Tractor, Jeep, 3 Wheeler), KAMCO (Kerala Agro Machinery Corporation) KOEL & Exports to U.S.A., GKN, UK & Carraro
Job Profile & Responsbilities:
** Responsible for Resolving regular breakdown maintenance of gear cutting m/cs.i.e.Hobbers (Liebherr, Pfauter, Romania) Shapers (Maxi cut, Fellows, Liebherr) Shavers (Red-ring, Hurth, Churchill) CNC m/cs(LMW,Daewoo,Stallion) & Cylindrical & Internal grinders(Cincinati,Heald,Micromatic,Norton,WMW)Machines.
** TS16949 Data control documentation, writing &updating work instructions & breakdown trend analysis.
** Making monthly, yearly calendar & Checklist for all said machines & follow up with production for timely releasing the machines.
** Allocation of Manpower, Selection of Machines & Equipments & timely releasing the machines for PM activities in co-ordination with production team.
** Official Documentation like breakdown report, Machine history cards, preventive, TPM and inter official documentation.
** Minimum spares planning for cut down the Inventory.
** Implementation of 5’S’ activity. & Achieved 2’S’Certification.
** Responsible for the implementation of TPM activities as a core member for “Planned Maintenance “pillar.
Achievements :
** Low Cost Automation of Gear tooth rounding machine to improve the productivity with reduction in rejection due to manual feed controlling.
** Successfully implementation of “Predictive Maintenance(CBM) “activities on CNC,Internal & cylindrical grinders with vibration analysis
** Improvement in OEE of Liebherr Hobbing machine through re-conditioning the machine by taking lead initiative as a Special task.
Extra Curricular Activities :
** Active Participation CSR activities organized by plant in various areas.
** Completed Oracle-12i Maintenance tool.
** Completed & Certified As an internal Auditor for TS-16949.
** Attended a Training of “Workshop on Maintenance of CNC machines (Hyd. & Mech.) From CMTI, Banglore
** Computer Exposure : Operating system: MS-word, Microsoft excels, PowerPoint.
** Attended In-house Training of “Waste Elimination, My Machine, and 7QC Tools”.
** Worked with ERP system for properly data collection transactions.
Technical Skills :
** CFT working environment.
** Proactive in the analysis of the problem solving
** Exposure to fault finding & troubleshooting,
** Exposure to ISO TS-16949 procedures.
** Exposure in TPM Concepts.& 5S activities
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