Senior Management Professional :
Mechanical Maintenance/ Reliability / Project Management
Contact Information :
Email : sureshauro85 AT gmail.com
Qualifications :
B.E. (Mechanical Engineering) SRM Institute of Science and Technology, Tamil Nadu, 2008
Key Skills :
** Rotating Equipment’s
** Predictive & Proactive maintenance
** CBM & Pd.M. Techniques.
** Planning, Resource &Materials Management
** Plant Management
** Budgeting/Cost Control
** Erection/Installation
** Commissioning
** Asset management
Equipment’s Handled :
Rotating Equipment : Compressor: ATLASCAPCO SCREW , CAMERON AND IR CENTRIFUGAL COMPRESSOR, Pumps-Reciprocating and centrifugal-KSB, SULZER, KBL, WEIR. Gearbox (Planetary, Helical, Bevel helical, worm and worm. Fans-Hawdon, CBI, Air Eng. Blower-Reciprocating Roots, Centrifugal- Belt and Screw Conveyors, Screen, Mill, HRT(Clarifier).
Static Equipment : Heat exchangers, Air receiver, Boiler-Gas fired, Tanks, Indurating furnace, Silos, valves.
Soft Skills :
** MS-Office package
** SAP PM, MM Module
** Oracle
Certification :
** CMRP (Certified Maintenance reliability professional)SMRPCO
** Vibration Analysis level #1—ISO18436-2.
** Vibration Analysis level #2 – ISO8436-2 ASNT SNT-TC-1A IN 2018.
** Infrared Thermography level#2-ASNT SNT-TC-1A IN 2020.
** IRCA CERTIFIED ISO QMS 9001 :2015 LEAD AUDITOR.
Past Experience :
** Assistant Manager – Mechanical / Maintenance Engineer JSW STEEL LTD, Bellary Nov 2009 – Sep 2016
** Service Engineer Bonfiglioli Transmission Limited, Chennai, Sep- 2008 – Nov-2009.
Trainings :
** SAP PM & MM Module for End user,JSW steel Ltd, 2014.
** Industrial oil Application IOCL R&D Learning Center, 2014.
** RCFA Leader Training, Reliability center Excellence Learning Center, KSA 2017.
** RCM& RAM by Reliability Center Excellence, KSA 2017
** Managing Safely IOSH by MERIC, KSA 2020
Summary :
A seasoned mechanical engineering professional with over 11 years of extensive experience in accomplishing several Reliability, Maintenance, Projects, planning & scheduling, commissioning, erection, testing, and health and safety compliance management. Proven strengths in mobilizing and managing materials, machines and manpower resources to generate highest productivity levels; offering abilities in Project requirement/ schedule/ delivery.
Proven expertise in leading all technical and commercial functions –Operations, Maintenance and Material Management, Process Controls, Quality Assurance and Resource Management. Understanding of all aspects of the latest technological advancements, regulations/ guidelines & statutory compliances in the industry. Excellent man-management, time management, leadership skills.
Professional Experience :
Saudi Arabian Mining Company Ma’aden Group Ras Al Khair, Kingdom of Saudi Arabia
Mechanical Maintenance Engineer (Under JHR)
Sep 2016 – Present
Expertise on the following areas :
** Trouble shooting, Overhauling & Maintenance in Rotating equipment’s, Pd.M. Condition Monitoring.
** Administering the engineering activities in plant like routine maintenance checks and updating, troubleshooting, conducting breakdown analysis, RCFA , MOC, Pd.M. report analysis and spare part updating in MDRM.
** Engaging in tracking daily breakdowns and implementing Predictive & preventive maintenance programs to improve the efficiency of the system / equipment undergoing maintenance.
** Recognizing the areas of improvement by recommending the process modification and on equipment to enhance operational efficiencies (OEE) of plant machinery.
** Administering the entire gamut of maintenance function, delivering leadership to the Maintenance Team and focusing on providing proactive maintenance solutions
** Administering the Reliability activities like FMEA,RCM Analysis, BAD Actor Analysis, PM optimization.
** PM down hours has been reduced by 2% by Implementing Pd.M.
activity.
** Minimizing maintenance cost by increasing the predictive maintenance by reducing the Preventive Maintenance activities.
Spare/Material Management :
** Facilitate review on critical spares, min/max inventory levels, Material Master coding and support on list of materials creation and upload into CMMS.
** Reverse engineering for the spare parts indigenization for cost saving.(0.45 MILLION SAR in the FY2019)
** Preparation of scope of work for refurbishment, equipment service, management of change in the process system equipment.
** Preparation of SWI for the major jobs.
** Preparation of risk assessment for the high-risk jobs.
** Knowledge on API, ISO standards like API570,510,653,691 for refurbishment and piping, ISO 1940-3.
** Familiar with codes like ASME, API, AWS & Support inspection dept.in conducting NDT.
JSW Steel Limited, Asst.Manager Mechanical Maintenance Ballari, Karnataka.(PELLET PLANT) 3.6 MTPA
April 2014 – Sep 2016 (Lead a team of 6 Shift engineers,42nos tech)
NOV-10-APRIL14-JR.MGR PELLET PLANT
Nov-09-Nov-10 G.E.T PELLET PLANT
** Observed facilities operations on Mechanical Maintenance in Pellet Plant & OBP plant Equipment, ensuring the Plant manufacturing cost within the approved limit.
** Administered daily, maintenance activities, Breakdown Activities and identifying areas of bottlenecks & breakdown and taking steps to rectify the equipment through the application of troubleshooting tools like root cause analysis, MTTR, MTBF, RCFA, CAPA.
** Acted as a Department Quality Improvement Projects Team Facilitator and Quality Control team member along with emulating documents for POKE-YOKE,KAIZEN.
** SAP PM focal point for all the base assets and on-board equipment’s periodic maintenance plan.
** Total Plant Availability increased by 4.5% from 82% to 86.5%.
** Raw Material Feed Area Availability increased by 25% from 50% to 75%. ( From 2012 commissioning yr. to 2015yr) After modification and Enhancement in the system.
** Attained the Maintenance cost within the approved budget and controlled material procurement for the department and arranging the Vital, Essential & Desirable Spares timely. Budget preparation for CAPEX AND OPEX.
** Cost saving By Reverse Engineering in spares :5Million INR.(2 yrs.)
** Responsible for creation of components and Functional hierarchy of all base assets.
** Data collection for each equipment/assets and Updating in SAP PM.
** Erection & Commissioning of WET Area equipment as well as commissioning of feed end area plant equipment within the time frame to meet the plant ramp up schedule.
Successfully accomplished various maintenance packages in Pellet plant :
** Material handling System- Belt conveyors, Stacker Reclaimer, Vibrating feeders/Screens, Weigh-feeder, Crusher.
** Wet Process Drying– Hyperbaric filter, Compressor, Agitator, Pumps, Pipeline.
** Dry Process System– Dryer, Ball mill, Silo, Rotary Weigh Feeder.
** Slime Recycling System– High rate thickener, Pumps, Valves, Pipeline.
** Pellet Processing System– ID Fans, balling disc, Indurating Furnace, E.S.P, Bag House.
Projects :
Iron ore Slurry handling and processing—Value 3.5 million USD. (2010-2011)
Major Achievements :
Exemplary Award Awarded twice in—FY-2011&2013.
DI Award Awarded in FY-2019.
Service Engineer Bonfiglioli Transmission Pvt Ltd Chennai.
Sep2008-Nov-2009.
** Established the after sales service for the End User.
** Established local sales dealer for spare part of the gear box to make availability of OEM spare for the end user.
** Analyzing the nature of service assignment.
** Creation of part no for the spares.
** Maintaining and update databases regularly.
** Creation of service report
** Recommendation of right spares and preventive maintenance to customers
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