Objective : Seeking a challenging assignment as Manager/ Sr. Manager, in a reputed firm in the power plant, cement, aluminum industry
Profile At A Glance :
A result oriented, competent engineering professional with nearly 16 year’s relevant experience, including
over 2 years international experience in Angola, mainly in areas of instrumentation & control as well as
automation in the cement Industry
Key Skills Set :
** Hands on experience in operations, maintenance of all process equipments- Make : ABB, Siemens, Yokogawa, Rosemount, Taylor, Honeywell Gas analysers. Make: H & B, Infrab 2T, Uras 2T, Magnetox
** Field Instruments for Vibration, level, temperature, flow, pressure and speed monitoring etc.,
** Adroit in documentation handling for ISO and TPM activities
** Extensive experience in maintenance and trouble shooting of : Roto packer- Make: EEL & Enexco; as well as weighing systems- Make: Transweigh, Shenck J & N & space age.
** Verifiable track record in managing the plant efficiently and minimizing machine down time
** Demonstrated capability in erection & commission of A.C drives Make : Siemens, TB Woods, ABB, D.C drives- Make: L & T, ABB; & ESP- Make: Advani Orilikon, Siemens.
** Familiarity with relevant standards and specifications
** Proven capability in maintenance, calibration & optimization of .machine/equipment availability
** Loop checking of Field instruments, Data handling both Digital and Analog Signals.
** Experiences in ABB & Tata Honeywell DCS & PLC’s.
Career Milestones :
JP Cement Baga, Himachal Pradesh, Dy. Chief Engineer Instrumentation ( Jan 2012 to till date) :
Job Profile :
As Dy. Chief Engineer Instrumentation did the installation, & commission of Roto packer Enexco make and EEL make roto packer. supervising work allocation for erection, installation for VRM (cement mill)-Loesche make with DALOG monitoring System.
** Coordinating all activities necessary to guarantee optimum availability of machinery/ equipment
** Guaranteeing calibration and optimization of machinery/ equipment availability at the plant
** Monitor the progress of work on day to day basis
** Ensuring most effective & efficient use of available resources- machinery, manpower, installations, Auxiliary and spare parts
** Adhering to various environment and occupational safety norms at work
** Undertaking manpower planning and identify manpower resource requirements
** Ensuring all maintenance activities as per the maintenance.
** Developing safe work culture and maintaining safe work practices
Contributions :
** Successfully commissioned a 8 spout Enexco make Roto packer.
** Successfully commissioned a 16 spout EEL make Roto packer.
** Installed and Commissioned CBX OMNI Gamma analyser.
** Effectively carried out preparation of cable schedules for Packing plant.
** Successfully commissioned Fly ash systems for cement mill.
** Active participation in Modification in Hydec Cooler.
** Initiated methods to improve productivity, established robust procedures, reduced maintenance costs & optimized resources.
ETA Star International LLC, UAE, (Project : Sumbe, Angola) (April 2010 to Aug 2011) :
(A Dubai based MNC Construction Company involved in engineering, procuring, and commissioning with forays into turnkey projects- Extra High Voltage cabling, Power sector, O&G among others)
Engineer E & I (April 2010 to August 2011) (Reporting directly to the Senior Manager - Instrumentation and leading a team of 60)
Job Profile :
As Engineer E & I, supervising work allocation for erection, installation, & commission of various projects inside the factory with defined Key Performance Matrices-
** Coordinating all activities necessary to guarantee optimum availability of machinery/ equipment
** Guaranteeing calibration and optimization of machinery/ equipment availability at the plant
** Monitor the progress of work on day to day basis
** Ensuring most effective & efficient use of available resources- machinery, manpower, installations, Auxiliary and spare parts
** Adhering to various environment and occupational safety norms at work
** Undertaking manpower planning and identify manpower resource requirements
** Planning and providing adequate in process training to continuously develop individuals
** Ensuring all maintenance activities as per the maintenance plan
** Preparing I/O list for entire plant as well as planning stores and spares
** Developing safe work culture and maintaining safe work practices
** Preparing cable schedules and handling power plus tower crane
Contributions :
** Successfully commissioned a 4200 TPD FLS supplied Cement plant in Angola
** Effectively carried out preparation of cable schedules for power plant and 4200 TPD cement plant
** Instrumental in reducing procurement costs through local purchasing of E & I materials
** Successfully commissioned wartsilla power plant (11 KV x 4 DG power plant )
** Initiated methods to improve productivity, established robust procedures, reduced maintenance costs & optimized resources
** Successfully erected and commissioned two batching plants of Selay Turkey and Revathi
** Made noteworthy contributions in increasing the efficiency level by implementing TPM, 5S, & predictive maintenance charts
ACC Limited, Wadi, Karnataka :
(A leading ISO 9002 & ISO 14001 certified cement manufacturer with state of the art facilities and now a part of the Holcim group)
Shift in-charge- Instrumentation (March 1997- February 2010)
(Reported directly to Deputy Manager- Instrumentation and led a team of 40)
Job Profile :
As Shift In charge- Instrumentation, 2.5 MTPA Wadi works, maintained a comprehensive maintenance and operation plan as well as handled the following key tasks with defined Key Performance Indices-
** Coordinated shift handling as per operational requirements
** Prepared and maintained TPM and ISO registers
** Supervised programming for Tata Honeywell DCS (Distributed control Systems) of TPS (Total Plant Solution) Model.
** Handled erection and commission of pre-grinder & close circuiting of mills
** Involved in configuration, logic changes and graphics modification
** Checked and rectified Roto packer problems
** Designed maintenance and calibration programs for weighbridge, weigh feeder, Analyser, & sfm
** Planned activities for calibration of field instruments
** Handled commission of Transweigh weighing systems as well as E.E.L.
Roto packer machine
Contributions :
** On the basis of extraordinary performance deputed to Kymore Cement Works, MP, for kiln cooler & ESP modification jobs
** Played a key role in the installation and commissioning of ABB DCS (MP200/1 & AC410) for automation of cement mills
** Evaluated the efficiency improvement parameters in the hardware to DCS conversion system
** Made note worthy contributions in the implementation of 5 S in the Department
** Streamlined processes, increased efficency, and reduced rejections by changing DC drive packing plant machine into EEL roto packer
** Initiated steps to achieve highest safety, optimum productivity, & maximize energy conservation
Educational Qualification :
** Diploma in Electrical & Electronics, Govt. Polytechnic Gulbarga, (2005)
** Diploma in Instrumentation, Sumant Moolgoankar Engineering Institute, Kymore, MP (A premier Institute of the Associated Cement Company Ltd.), 70%, (1995)
** Doing B-tech in Electrical & Electronics from Karnataka Open University.
Iso, Tpm, Safety & Sbs Activities :
** Recipient of three awards in Safety competition organized by Gulbarga Regional Industry Safety Day celebration committee (GRISD).
** Won several awards in various Safety, TPM & Environment competition organized by ACC Wadi Works, and FCKS - Angola
** Participated in Suggestion Box Scheme (SBS) organized by ACC Wadi Works, and FCKS - Angola
Training History :
** Undergone Training program on HT Breaker at Siemens Ltd., Mumbai
** Attended Training program on Maintenance of Electrical Equipments, at Regional Training Center- ACC Jamul Cement Works
** Participated in Training sessions on W/F, Field Instruments, EEL Roto Packer, Tata-Honeywell DCS organized by ACC Wadi Works
** Underwent Training on Weighing system at M/S Transweigh Mumbai
** Completed in house Training on Safety Awareness
Personal Details :
Date of Birth : 15th March 1975
Language skills : English and Hindi
Computer Proficiency : MS Office (Word, Excel, Power point), & SAP (PM module)