Vijay Kumar Konathala
Mobile : +91 7995602589
Email : vijaykkonathala AT gmail.com
Profile Synopsis :
Having 10+ years of Experience in the field of Quality Assurance and Quality control Services Have performed inspection in the field Oil and Gas Petrochemical Construction Projects, Static, Rotating Equipment, Piping, Fabrication and Erection, Punch list check, Test package Preparation and clearing, Witness Pressure test, NDT, PWHT, coordination, and Interpretation of Radiographs film, Welder Qualification, Welder id card preparation, PQR co-ordination and related documentation work.
EDUCATION & CERTIFICATIONS :
Bachelor’s Degree in Engineering (B. Tech) – Mechanical from JNT University in 20022006 From Narasaraopeta Engineering College.
CSWIP3.1 Certified Welding Inspector.UK Certificate no 56310 Expire on 25 May 2021.
ISO 9001 :2015 QMS LEAD AUDITOR
ASNT LEVEL IIIN (RT/MT/PT/UT)
TECHNICAL SKILLS :
** Welding Inspection
** Vendor inspection & expediting
** piping inspection
** Non Destructive Testing
** Codes & Specifications
** NDE coordination
PROFESSIONAL EXPERIENCE :
I have more than 10+ years of experience in the field of Inspection of welding and NDT (Nondestructive Testing) / Piping / Precommissioning Fabrication, Erection and Vendor inspection.
M/s. TATA PROJECTS LIMITED :
Quality Inspector July 2007 to till date
M/s. TATA PROJECTS LIMITED :is Leading Engineering, Procurement and Construction (EPC) Company in the Engineering Sector of the Tata Group. It is one of the earliest and very few Indian EPC companies which have acquired the triple certifications of ISO 9001, 14001 & OHSAS 18001. Today, TPL is one of the leading EPC Companies in India.
Organization :
Tata Projects, Hamriyah Free Zone, Sharjah, UAE
Title Chemical Storage Tanks Terminal at Hamriyah Free Zone, Sharjah UAE
Client HAZEL International FZE
Consultant Tata Consulting Engineers Limited.
Duration May 2015 to Jan-2018
Designation Manager Quality
** Review of all applicable documents such as Scope of work, Drawing, Quality plan, Procedures, Codes and Standard, ITP etc.
** Preparation of WPS / PQR and Quality Control Plan & review of Quality Control Procedures.
** · Review of all initial NDT activities carried on tank and recommend repair activities as per API 653 requirements.
** · Witnessed inspection activities like Peaking, Banding, Roundness and Plumpness.
** · Witnessed tank leak test, Vacuum Box testing, hydro testing and settlement survey.
** · Inspection of welding consumables and ensuring the proper storage and handling of welding consumables and controlled in accordance with approved Consumables control procedure.
** · Identification of materials and reviewing of Material Test Certificates Inspection and Test Plan, Welding Procedure, Weld Plan, Weld Map and NDT map, Test Packs etc.
** · Prepare and endorse Inspection notifications with recommendations and rectification measures to ensure they comply with the relevant standards.
** · Review of all initial NDT reports and recommend repair activities for tank according to API 653 requirements
QUALITY INSPECTOR (Welding) Nov 2010 to till date :
Employer : TATA PROJECTS LIMITED, KOLKATA (Regional office)
Project : ROURKELA STEEL PLANT BF PACKAGE Expansion of 4.2MTPA
Client : MECON INDIA LIMITED
Roles & Responsibilities :
** Coordination with clients and Vendors for daily inspections and reporting on daily, weekly, fortnightly and monthly.
** Vendor assessments for Projects and approved Vendors as per project requirements.
** Reviewed and Establish WPS/PQR/WQT.
** Set up of QAP & ITP as per Standards and technical specifications.
** Inspection for welding, before, during and after completion of Weld.
** Established and review of NDT Procedures for Different Methods like U.T, R.T, M.T, and P.T.
** Witness of Testing and interpretation as per technical specifications and standards.
** Interpretation of Radiography films, Ultrasonic testing, Magnetic particle Testing, Visual Testing, Dye Penetrate Testing etc.
** Day to day inspection for various products like Valves, Pumps, M.S. / S.S. Vessels Stage / final inspection of equipment fabricated Dished ends inspection for dimensional verification, Final Hydro test, Pneumatic tests, Painting inspection.
** Familiar with different codes like ASME SecI, SecII, SecV, SecVIII, SecIX.
** Familiar with API 5L, API1104, etc.
Quality inspector (Welding) Sep 2009 to Nov 2010 :
Employer : TATA PROJECTS LIMITED, HYDRABAD POSTED AT BPCL site, KOCHI
Project : NHT/CCR & FCC unit
Client : ENGINEERS INDIA LTD.
c/o Bharat Petroleum Corporation Ltd
Roles :
I) Incoming Inspection :
** Inspection of Raw Material (Visual & Dimensional)
** Verification of mill test certificates against applicable codes & specification.
** Identification of raw material and welding consumables under third party inspection agency.
II) In process Inspection :
** To study detail requirement of client from the ITP and technical Specification with a view of Quality fulfillments.
** Carry out inspection as indicated in Quality Assurance plan (Q.A.P) like set up, welding, heat Treatment and dimension follows all steps of Q.A.P.
** Carrying out destructive & non destructive tests according to Q.A.P / P.O / Technical Specification e.g. Tensile, Impact, Bend, Hydro, Hardness, UT, RT, DPT, MPT, Chemical, PMI, etc.,
III) Final Inspection :
** Visual and dimensional check the products as per standard.
** Offering the fittings to third party inspection agency
** Documentation (Approving Manufacturing Test Certificates).
QUALITY INSPECTOR (Welding) Oct 2008 to Sep 2009 :
Employer : TATA PROJECTS LIMITED, HYDERABAD (POSTED AT 1130 MW SUGEN SITE, SURAT, GUJARAT)
Project : BOP PIPING OF 1130 MW CCPP
Client : SIEMENS INDIA LTD. C/O TORRENT POWER LTD.
Roles & Responsibilities :
** Coordination with client regarding inspection requirements and schedule of inspection
** Preparing Inspection and Test Plant, Field Quality Plan
** Fit up Inspection, Visual Inspection of Welding.
** Receiving Material Inspection and review of Material Test Certificates.
** Preparing WPS and PQR required for each specific job.
** Coordination with execution Engineer for resolving conflicts during inspection, punch list clearance, Material Inspection and prejob quality requirements such as preheat requirements for alloy steel job.
** Maintain quality documents such as codes, standards, Procedures and inspection formats required for inspection.
** Review of NDT Test results and Welder performance.
** Review of Welder Qualification Test records.
** Review of drawings, WPS, use of consumables, NDT test procedures and methods, Mechanical
** Clearance for Hydrotest and Punch list clearance.
** Submission of Test Pack for each individual system to client.
** Submission of Final Documentation as per client requirement.
QUALITY INSPECTOR (Welding) July 2007 to Aug 2008 Employer : TATA PROJECTS LIMITED, HYDERABAD POSTED AT HPCL site, Visakhapatnam, A.P
Project : FCC & NIU unit
Client : Engineers INDIA LTD. C/O Hindustan Petroleum CorporationLtd.
Roles & Responsibilities :
** Coordination with client regarding inspection requirements and schedule of inspection.
** Preparing Inspection and Test Plant, Field Quality Plan.
** Fit up Inspection, Visual Inspection of Welding.
** Receiving Material Inspection and review of Material Test Certificate.
** Involved in Preparing WPS and PQR required for each specific job.
** Coordination with execution Engineer for resolving conflicts during inspection, punch list clearance, Material Inspection and prejob quality requirements such as preheat requirements for alloy steel job.
** Maintain quality documents such as codes, standards, Procedures and inspection formats required for inspection.
** Review of NDT Test results and Welder performance.
** Review of Welder Qualification Test records.
** Review of drawings, WPS, use of consumables, NDT test procedures and methods, Mechanical Clearance for Hydrotest and Punch list clearance.
** Submission of Loop File for each individual system to client.
Modi Engineering and Consultancy June 2006 to July 2007 :
Responsibility :
** Review Raw material Test Certificates.
** Witness WPS/PQR/Welder Qualification test
** Stage wise inspection during fabrication of piping works for FCC & NIU Units; include Fit up, Welding, NDT, Hydro test & Final Dimensions.
** Clearance for Hydrotest and Punch list clearance
** Submission of Loop File for each individual system to client
PERSONAL DETAILS:
Date of Birth : 18th June 1983
Languages Known: English, Hindi and Telugu
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